What is a Continuous quenching heating furnace? Introduction to the advantages, characteristics, and principles of the forging furnace

Continuous quenching heating furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.。

1、Brief introduction of Continuous quenching heating furnace

Continuous quenching heating furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，It can be used for Metal tempering, Metal forging heating, Improve production efficiency, Energy conservation and environmental protection, Metal forging heating, Metal heat treatment and so on，the advantage is Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.。

Continuous quenching heating furnace

2、Introduction of advantages of Continuous quenching heating furnace

The advantages of Continuous quenching heating furnace are as follows:

1. Rapid temperature rise

The Continuous quenching heating furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

2. Reduce operating costs

The efficient combustion and waste heat recovery system of the Continuous quenching heating furnace can significantly reduce energy consumption, thus reducing operating costs.

3. Reduce operating costs

The efficient combustion and waste heat recovery system of the Continuous quenching heating furnace can significantly reduce energy consumption, thus reducing operating costs.

4. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

5. easy to operate

The operation interface of the Continuous quenching heating furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

Continuous quenching heating furnace

3、Continuous quenching heating furnace application

Continuous quenching heating furnaces have the following purposes.

1. Improve production efficiency

The Continuous quenching heating furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

2. Metal tempering

By properly heating and cooling the metal material, the Continuous quenching heating furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

3. Metal melting and casting

Although it is mainly used for forging heating, some types of Continuous quenching heating furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

4. Metal heat treatment

In addition to forging heating, Continuous quenching heating furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

5. Metal tempering

By properly heating and cooling the metal material, the Continuous quenching heating furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

Continuous quenching heating furnace

4、Structural advantages of Continuous quenching heating furnace

The Continuous quenching heating furnace has the following structure

1. Radiation chamber

The heat load of the main place for Continuous quenching heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

3. Radiation chamber

The heat load of the main place for Continuous quenching heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

4. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

5. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

Continuous quenching heating furnace

5、Continuous quenching heating furnace HD picture real shot

The Continuous quenching heating furnace has been upgraded, and the beauty of details is appreciated.。

Continuous quenching heating furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

6、How much is the Continuous quenching heating furnace?

The Continuous quenching heating furnace price is introduced as follows:

1. quality

One-combustion energy saving attaches great importance to the quality of products, which can be reflected in the manufacturing process of Continuous quenching heating furnace and the handling of details. Therefore, there is also a close relationship between quality and price. The price of high-quality products will naturally be high, and vice versa.

2. Brand strength

At present, there are various brands of Continuous quenching heating furnace in Jinan. The performance, quality and after-sales of products under different brands are different, and the prices of Continuous quenching heating furnace are different.

3. market demand

This factor is directly related to the economic dynamics. When the economic dynamics are unstable, the relationship between supply and demand will be unbalanced, which will lead to a very large fluctuation in the price of Continuous quenching heating furnace. Therefore, we should also be aware of the relationship between this factor and the price during the price setting process.

4. type of operation

If there is no middleman to earn the difference, then the Continuous quenching heating furnace price will naturally decrease. One-combustion energy saving adopts the business model of "self-production and self-marketing" to sell products, thus realizing "one-on-one" sales, so the comprehensive price of our products is relatively high.

5. regional difference

One-combustion energy savingShandong(Province), the transportation is convenient, and the corresponding cost of transporting Continuous quenching heating furnace is low, which reduces the cost of selling Continuous quenching heating furnace by manufacturers, and the price will also decrease.

Continuous quenching heating furnace

Continuous quenching heating furnaceThe overall structural design is relatively simple，the main structure includes convection chamber, furnace chamber, ventilation system, recovery of waste heat, Radiation chamber and so on，it has the characteristics of energy saving and environmental protection, Easy to control, energy-efficient, Stable and reliable and Easy to maintain。