Introduction to Double chamber mold quenching furnace and heating furnace advantages and features

Double chamber mold quenching furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，the advantage is Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.，It has a wide range of uses, including Metal melting and casting, Improve production efficiency, Energy conservation and environmental protection, Metal forging heating and Energy conservation and environmental protection。

1、Brief introduction of Double chamber mold quenching furnace

Double chamber mold quenching furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.。

Double chamber mold quenching furnace

2、Double chamber mold quenching furnace display

Double chamber mold quenching furnace specifications and models are complete, and customers can choose at will. High-definition pictures are available for customers' reference. Customers are welcome to visit our factory.。

Double chamber mold quenching furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

3、Double chamber mold quenching furnace structure composition

The Double chamber mold quenching furnace structure is introduced as follows:

1. furnace chamber

A space for holding metallic materials for heating.

2. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

3. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

4. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

5. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

Double chamber mold quenching furnace

4、Functional advantages of Double chamber mold quenching furnace

Double chamber mold quenching furnaces have the following advantages.

1. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

2. Rapid temperature rise

The Double chamber mold quenching furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

3. Intelligent control

The Double chamber mold quenching furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

4. Reduce operating costs

The efficient combustion and waste heat recovery system of the Double chamber mold quenching furnace can significantly reduce energy consumption, thus reducing operating costs.

5. Uniform heating

The Double chamber mold quenching furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

Double chamber mold quenching furnace

5、Double chamber mold quenching furnace application

Double chamber mold quenching furnaces have the following purposes.

1. Metal heat treatment

In addition to forging heating, Double chamber mold quenching furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

2. Metal forging heating

The Double chamber mold quenching furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

3. Metal melting and casting

Although it is mainly used for forging heating, some types of Double chamber mold quenching furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

4. Improve production efficiency

The Double chamber mold quenching furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

5. Metal heat treatment

In addition to forging heating, Double chamber mold quenching furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

Double chamber mold quenching furnace

6、Double chamber mold quenching furnace use

The purpose of Double chamber mold quenching furnace is introduced as follows:

1. Metal forging heating

The Double chamber mold quenching furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

2. Energy conservation and environmental protection

The Double chamber mold quenching furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

3. Metal tempering

By properly heating and cooling the metal material, the Double chamber mold quenching furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

4. Metal melting and casting

Although it is mainly used for forging heating, some types of Double chamber mold quenching furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

5. Metal forging heating

The Double chamber mold quenching furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

Double chamber mold quenching furnace

Double chamber mold quenching furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，the advantage is Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.。