Introduction to Trolley solidification furnace and forging furnace advantages and features

Trolley solidification furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，is a common Trolley solidification furnace，it has the characteristics of energy saving and environmental protection, Easy to control, Stable and reliable, Easy to maintain and Strong adaptability，The price is more affordable。

1、Brief introduction of Trolley solidification furnace

Trolley solidification furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，reliable quality。

Trolley solidification furnace

2、Trolley solidification furnace introduction video

On-site aerial photography of Trolley solidification furnace。

Trolley solidification furnace

As you can see from the live video.，One-combustion energy saving It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.。

3、Introduction of advantages of Trolley solidification furnace

The advantages of Trolley solidification furnace are as follows:

1. Improve product quality

Because the Trolley solidification furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

2. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

3. Intelligent control

The Trolley solidification furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

4. Extend the service life of equipment

The Trolley solidification furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

5. Reduce operating costs

The efficient combustion and waste heat recovery system of the Trolley solidification furnace can significantly reduce energy consumption, thus reducing operating costs.

Trolley solidification furnace

4、Trolley solidification furnace field real shot

Different specifications and models of high-definition pictures, so that everyone can see enough at once.。

Trolley solidification furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

5、Trolley solidification furnace structure composition

The Trolley solidification furnace has the following structure

1. Radiation chamber

The heat load of the main place for Trolley solidification furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

3. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

4. Radiation chamber

The heat load of the main place for Trolley solidification furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

5. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

Trolley solidification furnace

6、Trolley solidification furnace application

Trolley solidification furnaces have the following purposes.

1. Metal heat treatment

In addition to forging heating, Trolley solidification furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

2. Metal forging heating

The Trolley solidification furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

3. Improve production efficiency

The Trolley solidification furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

4. Metal tempering

By properly heating and cooling the metal material, the Trolley solidification furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

5. Metal melting and casting

Although it is mainly used for forging heating, some types of Trolley solidification furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

Trolley solidification furnace

Trolley solidification furnaceit is mainly composed of ventilation system, furnace chamber, combustor, ventilation system and recovery of waste heat，Trolley solidification furnaceSimple structure and advanced technology.，the product looks atmospheric.。