What is a Preheating trolley forging heating furnace? Introduction to the advantages, characteristics, and principles of the Forging furnace

Preheating trolley forging heating furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，it is usually composed of recovery of waste heat, ventilation system, ventilation system, Radiation chamber and combustor。

1、Brief introduction of Preheating trolley forging heating furnace

Preheating trolley forging heating furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.，is a kind of high quality and low price Preheating trolley forging heating furnace，it is widely used in heat treatment, chemical industry, metallurgy, shipping and light industry，The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.。

Preheating trolley forging heating furnace

2、Preheating trolley forging heating furnace structure

The Preheating trolley forging heating furnace structure is introduced as follows:

1. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

2. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

3. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

4. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

5. furnace chamber

A space for holding metallic materials for heating.

Preheating trolley forging heating furnace

3、Preheating trolley forging heating furnace characteristics

The Preheating trolley forging heating furnace features are as follows:

1. Stable and reliable

The Preheating trolley forging heating furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

2. Easy to maintain

The structural design of the Preheating trolley forging heating furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

3. Efficient heating

The Preheating trolley forging heating furnace can heat the metal material to the required temperature in a short time and improve the production efficiency.

4. Easy to control

The combustion system and ventilation system of the Preheating trolley forging heating furnace can be adjusted as required to accurately control the temperature and atmosphere in the furnace and meet the heating requirements of different metal materials.

5. energy saving and environmental protection

Natural gas is a kind of clean energy, which produces less waste gas and waste smoke after combustion and has little environmental pollution. At the same time, through wall regenerative combustion technology, flue gas waste heat recovery system and other technical means, the Preheating trolley forging heating furnace further improves energy utilization efficiency and reduces energy consumption and emissions.

Preheating trolley forging heating furnace

4、Preheating trolley forging heating furnace use

The purpose of Preheating trolley forging heating furnace is introduced as follows:

1. Metal heat treatment

In addition to forging heating, Preheating trolley forging heating furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

2. Metal tempering

By properly heating and cooling the metal material, the Preheating trolley forging heating furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

3. Metal tempering

By properly heating and cooling the metal material, the Preheating trolley forging heating furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

4. Metal forging heating

The Preheating trolley forging heating furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

5. Metal heat treatment

In addition to forging heating, Preheating trolley forging heating furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

Preheating trolley forging heating furnace

5、Advantages of Preheating trolley forging heating furnace principle

Preheating trolley forging heating furnaceat runtime,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.。

Preheating trolley forging heating furnace

Preheating trolley forging heating furnaceit has the functions of hardening and tempering, quench, anneal, heat treatment and hardening and tempering，Easy to maintain,Easy to control,energy saving and environmental protection,energy saving and environmental protection,Strong adaptability。