Introduction to Carbon fiber gas trolley furnace and forging furnace advantages and features

Carbon fiber gas trolley furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，the product looks atmospheric.，is a popular Carbon fiber gas trolley furnace。

1、Brief introduction of Carbon fiber gas trolley furnace

Carbon fiber gas trolley furnaceIt is a forging heating device using gas as fuel.，Widely used in Metal melting and casting, Improve production efficiency, Metal tempering, Metal heat treatment and Energy conservation and environmental protection，widely used inpharmacy,petroleum,Household necessities,machinery,metallurgy and other industries，the advantage is Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.，The price is relatively low.。

Carbon fiber gas trolley furnace

2、Carbon fiber gas trolley furnace advantage

The advantages of Carbon fiber gas trolley furnace are as follows:

1. Reduce operating costs

The efficient combustion and waste heat recovery system of the Carbon fiber gas trolley furnace can significantly reduce energy consumption, thus reducing operating costs.

2. easy to operate

The operation interface of the Carbon fiber gas trolley furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

3. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

4. Improve product quality

Because the Carbon fiber gas trolley furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

5. Uniform heating

The Carbon fiber gas trolley furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

Carbon fiber gas trolley furnace

3、Carbon fiber gas trolley furnace structure

The Carbon fiber gas trolley furnace structure is introduced as follows:

1. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

2. Radiation chamber

The heat load of the main place for Carbon fiber gas trolley furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

3. furnace chamber

A space for holding metallic materials for heating.

4. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

5. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

Carbon fiber gas trolley furnace

4、Carbon fiber gas trolley furnace field real shot

On-site aerial photography of Carbon fiber gas trolley furnace。

Carbon fiber gas trolley furnace

As you can see from the live video.，Shandong yiran energy-saving environment protection co., ltd it is widely used inelectron,surface treatment,Machinery manufacturing,heat treatment,material and other industries。

5、Carbon fiber gas trolley furnace performance advantage

Carbon fiber gas trolley furnaces have the following advantages.

1. Intelligent control

The Carbon fiber gas trolley furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

2. Rapid temperature rise

The Carbon fiber gas trolley furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

3. easy to operate

The operation interface of the Carbon fiber gas trolley furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

4. Reduce operating costs

The efficient combustion and waste heat recovery system of the Carbon fiber gas trolley furnace can significantly reduce energy consumption, thus reducing operating costs.

5. Multiple fuel options

Although the Carbon fiber gas trolley furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

Carbon fiber gas trolley furnace

6、Structural characteristics of Carbon fiber gas trolley furnace

The Carbon fiber gas trolley furnace has the following structure

1. Radiation chamber

The heat load of the main place for Carbon fiber gas trolley furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

3. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

4. furnace chamber

A space for holding metallic materials for heating.

5. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

Carbon fiber gas trolley furnace

Carbon fiber gas trolley furnacein the course of work,Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.，It is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.。