Introduction to Tempering treatment trolley furnace and Forging furnace working principle

Tempering treatment trolley furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.。The following is to introduce the Tempering treatment trolley furnace:

1、Brief introduction of Tempering treatment trolley furnace

Tempering treatment trolley furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，The structural design is more advanced and reasonable.，the main structure includes Radiation chamber, recovery of waste heat, combustor, ventilation system and convection chamber，it is usually composed of ventilation system, furnace chamber, recovery of waste heat, Radiation chamber and convection chamber，productThe structural design is simple, novel and special.，It is mostly used in Metal forging heating, Metal melting and casting, Metal tempering, Metal melting and casting, Metal tempering, Metal forging heating and so on，low in price，reliable quality。

Tempering treatment trolley furnace

2、Tempering treatment trolley furnace function

Tempering treatment trolley furnaceit has the functions of normalizing, Forging heating, heat treatment, temper and heat treatment，Widely used inEnergy conservation and environmental protection,Improve production efficiency,Metal heat treatment,Metal heat treatment,Metal tempering and so on，the product looks atmospheric.，can be customized according to user's needs.。

Tempering treatment trolley furnace

3、Tempering treatment trolley furnace function

Tempering treatment trolley furnacemultifunctional, with functions such as anneal, quench, hardening and tempering, normalizing and Casting heating，at runtime,The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.，is a Tempering treatment trolley furnace。

Tempering treatment trolley furnace

4、Structural characteristics of Tempering treatment trolley furnace

The Tempering treatment trolley furnace structure is introduced as follows:

1. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

2. Radiation chamber

The heat load of the main place for Tempering treatment trolley furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

3. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

4. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

5. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

Tempering treatment trolley furnace

5、Tempering treatment trolley furnace characteristics

The Tempering treatment trolley furnace features are as follows:

1. Stable and reliable

The Tempering treatment trolley furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

2. energy saving and environmental protection

Natural gas is a kind of clean energy, which produces less waste gas and waste smoke after combustion and has little environmental pollution. At the same time, through wall regenerative combustion technology, flue gas waste heat recovery system and other technical means, the Tempering treatment trolley furnace further improves energy utilization efficiency and reduces energy consumption and emissions.

3. Efficient heating

The Tempering treatment trolley furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

4. Easy to maintain

The structural design of the Tempering treatment trolley furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

5. Easy to control

The combustion system and ventilation system of the Tempering treatment trolley furnace can be adjusted as required to accurately control the temperature and atmosphere in the furnace and meet the heating requirements of different metal materials.

Tempering treatment trolley furnace

Tempering treatment trolley furnaceit has the functions of Forging heating, temper, heat treatment, hardening and tempering and normalizing，the advantage is Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.，it is widely used in heat treatment, war industry, automobile, light industry and surface treatment。