What is a Stepping bottom tube billet heating furnace? Introduction to the advantages, characteristics, and principles of the heating furnace

Stepping bottom tube billet heating furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.。

1、Brief introduction of Stepping bottom tube billet heating furnace

Stepping bottom tube billet heating furnaceIt is a forging heating device using gas as fuel.，is based on One-combustion energy saving is carefully developed by One-combustion energy saving combined with advanced technology。

Stepping bottom tube billet heating furnace

2、Introduction of advantages of Stepping bottom tube billet heating furnace

Stepping bottom tube billet heating furnaces have the following advantages.

1. Uniform heating

The Stepping bottom tube billet heating furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

2. Improve product quality

Because the Stepping bottom tube billet heating furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

3. Extend the service life of equipment

The Stepping bottom tube billet heating furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

4. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

5. Rapid temperature rise

The Stepping bottom tube billet heating furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

Stepping bottom tube billet heating furnace

3、Structural characteristics of Stepping bottom tube billet heating furnace

The Stepping bottom tube billet heating furnace has the following structure

1. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

2. furnace chamber

A space for holding metallic materials for heating.

3. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

4. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

5. Radiation chamber

The heat load of the main place for Stepping bottom tube billet heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

Stepping bottom tube billet heating furnace

4、Stepping bottom tube billet heating furnace advantage

The advantages of Stepping bottom tube billet heating furnace are as follows:

1. Multiple fuel options

Although the Stepping bottom tube billet heating furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

2. Reduce operating costs

The efficient combustion and waste heat recovery system of the Stepping bottom tube billet heating furnace can significantly reduce energy consumption, thus reducing operating costs.

3. Intelligent control

The Stepping bottom tube billet heating furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

4. easy to operate

The operation interface of the Stepping bottom tube billet heating furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

5. Efficient combustion

The Stepping bottom tube billet heating furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

Stepping bottom tube billet heating furnace

5、Stepping bottom tube billet heating furnace customer scene picture

Stepping bottom tube billet heating furnace specifications and models are complete, and customers can choose at will. High-definition pictures are available for customers' reference. Customers are welcome to visit our factory.。

Stepping bottom tube billet heating furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

6、Working principle of Stepping bottom tube billet heating furnace

Stepping bottom tube billet heating furnaceHeat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.，the product looks beautiful.，the main features are energy-efficient, energy-efficient, energy saving and environmental protection, Easy to control and Stable and reliable，It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.，is a Stepping bottom tube billet heating furnace newly developed by One-combustion energy saving。

Stepping bottom tube billet heating furnace

Stepping bottom tube billet heating furnaceis a popular Stepping bottom tube billet heating furnace，generally, it is composed of furnace chamber, combustor, furnace chamber, ventilation system, Radiation chamber and other major components。