What is a Side in, side out, step in and out furnace? Introduction to the principle of forging furnace structure

Side in, side out, step in and out furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.。

1、Brief introduction of Side in, side out, step in and out furnace

Side in, side out, step in and out furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，the product looks atmospheric.，It has a wide range of uses, including Metal tempering, Energy conservation and environmental protection, Metal forging heating, Metal heat treatment and Metal melting and casting，the advantage is Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.，it is an ideal choice for customers to buy Side in, side out, step in and out furnace。

Side in, side out, step in and out furnace

2、Side in, side out, step in and out furnace customer scene picture

Overview of high-definition pictures,the product looks beautiful.。

Side in, side out, step in and out furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

3、Side in, side out, step in and out furnace advantage

The advantages of Side in, side out, step in and out furnace are as follows:

1. Reduce operating costs

The efficient combustion and waste heat recovery system of the Side in, side out, step in and out furnace can significantly reduce energy consumption, thus reducing operating costs.

2. Extend the service life of equipment

The Side in, side out, step in and out furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

3. Improve product quality

Because the Side in, side out, step in and out furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

4. Intelligent control

The Side in, side out, step in and out furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

5. Uniform heating

The Side in, side out, step in and out furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

Side in, side out, step in and out furnace

4、Structural advantages of Side in, side out, step in and out furnace

The Side in, side out, step in and out furnace has the following structure

1. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

2. Radiation chamber

The heat load of the main place for Side in, side out, step in and out furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

3. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

4. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

5. Radiation chamber

The heat load of the main place for Side in, side out, step in and out furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

Side in, side out, step in and out furnace

5、Side in, side out, step in and out furnace use

The purpose of Side in, side out, step in and out furnace is introduced as follows:

1. Metal melting and casting

Although it is mainly used for forging heating, some types of Side in, side out, step in and out furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

2. Metal tempering

By properly heating and cooling the metal material, the Side in, side out, step in and out furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

3. Metal heat treatment

In addition to forging heating, Side in, side out, step in and out furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

4. Improve production efficiency

The Side in, side out, step in and out furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

5. Metal tempering

By properly heating and cooling the metal material, the Side in, side out, step in and out furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

Side in, side out, step in and out furnace

Side in, side out, step in and out furnaceat runtime,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.，the main structure includes furnace chamber, ventilation system, convection chamber, ventilation system and Radiation chamber，productThe overall structural design is relatively simple and compact.。