Introduction to Modular walking furnace and Forging furnace structure principle

Modular walking furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，at runtime,The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.，can be customized according to user's needs.。

1、Brief introduction of Modular walking furnace

Modular walking furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，is a common Modular walking furnace。

Modular walking furnace

2、Structural characteristics of Modular walking furnace

The Modular walking furnace has the following structure

1. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

2. Radiation chamber

The heat load of the main place for Modular walking furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

3. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

4. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

5. furnace chamber

A space for holding metallic materials for heating.

Modular walking furnace

3、Introduction of Modular walking furnace characteristics

Modular walking furnace has the following characteristics

1. Stable and reliable

The Modular walking furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

2. Efficient heating

The Modular walking furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

3. Easy to control

The combustion system and ventilation system of the Modular walking furnace can be adjusted as required to accurately control the temperature and atmosphere in the furnace and meet the heating requirements of different metal materials.

4. Efficient heating

The Modular walking furnace can heat the metal material to the required temperature in a short time and improve the production efficiency.

5. energy saving and environmental protection

As a clean energy source, natural gas produces less pollutants after combustion, which is beneficial to environmental protection. At the same time, the application of waste heat recovery system further improves the energy utilization efficiency.

Modular walking furnace

4、Introduction of advantages of Modular walking furnace

The advantages of Modular walking furnace are as follows:

1. Reduce operating costs

The efficient combustion and waste heat recovery system of the Modular walking furnace can significantly reduce energy consumption, thus reducing operating costs.

2. Rapid temperature rise

The Modular walking furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

3. Efficient combustion

The Modular walking furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

4. Multiple fuel options

Although the Modular walking furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

5. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

Modular walking furnace

5、Advantages of Modular walking furnace principle

Modular walking furnacethe principle is simple.The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.，usually used in building materials, petroleum, war industry, electron, chemical industry and other fields，It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.。

Modular walking furnace

6、Modular walking furnace performance advantage

Modular walking furnaces have the following advantages.

1. easy to operate

The operation interface of the Modular walking furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

2. Extend the service life of equipment

The Modular walking furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

3. Uniform heating

The Modular walking furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

4. Improve product quality

Because the Modular walking furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

5. Intelligent control

The Modular walking furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

Modular walking furnace

Modular walking furnacefeatures include Easy to maintain, energy-efficient, Easy to control, energy saving and environmental protection and Stable and reliable，the product looks beautiful.。