Introduction to Chain track continuous heat treatment furnace, introduction to forging furnace advantages and characteristics

Chain track continuous heat treatment furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，is a kind of high quality and low price Chain track continuous heat treatment furnace，It has a wide range of uses, and is often used inMetal melting and casting,Metal tempering,Improve production efficiency,Energy conservation and environmental protection,Metal melting and casting and so on，Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.，support customization。

1、Brief introduction of Chain track continuous heat treatment furnace

Chain track continuous heat treatment furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，is developed and improved by One-combustion energy saving。

Chain track continuous heat treatment furnace

2、Chain track continuous heat treatment furnace application

Chain track continuous heat treatment furnaces have the following purposes.

1. Metal heat treatment

In addition to forging heating, Chain track continuous heat treatment furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

2. Metal tempering

By properly heating and cooling the metal material, the Chain track continuous heat treatment furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

3. Improve production efficiency

The Chain track continuous heat treatment furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

4. Metal melting and casting

Although it is mainly used for forging heating, some types of Chain track continuous heat treatment furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

5. Energy conservation and environmental protection

The Chain track continuous heat treatment furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

Chain track continuous heat treatment furnace

3、Structural advantages of Chain track continuous heat treatment furnace

The Chain track continuous heat treatment furnace has the following structure

1. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

2. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

3. furnace chamber

A space for holding metallic materials for heating.

4. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

5. Radiation chamber

The heat load of the main place for Chain track continuous heat treatment furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

Chain track continuous heat treatment furnace

4、Chain track continuous heat treatment furnace performance advantage

The advantages of Chain track continuous heat treatment furnace are as follows:

1. Efficient combustion

The Chain track continuous heat treatment furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

2. Intelligent control

The Chain track continuous heat treatment furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

3. Improve product quality

Because the Chain track continuous heat treatment furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

4. Rapid temperature rise

The Chain track continuous heat treatment furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

5. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

Chain track continuous heat treatment furnace

5、Chain track continuous heat treatment furnace quotation

The Chain track continuous heat treatment furnace price is introduced as follows:

1. deploy

The overall configuration has a great influence on the price. Generally speaking, the higher the configuration, the higher its cost input and the higher the selling price of the product, which is beyond doubt. One-combustion energy saving has made a comprehensive thinking on the overall configuration of products, and at the same time has strictly controlled the material selection and design of products, so the price of products with the same configuration can easily meet the actual purchasing needs of customers.

2. product function

The more functions a product has, the higher its manufacturing cost, so that the product can be used by customers as much as possible, which can create more useful value for customers, so the price will be higher.

3. Reasonable sales model

One-combustion energy saving Chain track continuous heat treatment furnace manufacturer is a manufacturer specializing in the production and manufacture of Chain track continuous heat treatment furnace, the manufacturer produces and sells products directly to customers, without the influence of the price difference between middlemen. The market price of the manufacturer's products is the ex-factory price, and the Chain track continuous heat treatment furnace price is also low.

4. raw material

The raw materials used by different manufacturers will also be different. The better the raw materials, the better the quality and performance of the products and the higher the price. On the contrary, the products made of ordinary materials have low production costs and much lower prices.

5. cost of production

One-combustion energy saving has a large production scale, strong manufacturing strength and high degree of automation in product production. In such a manufacturing environment, the cost of manufacturing Chain track continuous heat treatment furnace in One-combustion energy saving is greatly reduced.

Chain track continuous heat treatment furnace

6、One-combustion energy saving workshop real shot

On-site aerial photography of Chain track continuous heat treatment furnace。

Chain track continuous heat treatment furnace

As you can see from the live video.One-combustion energy saving the advantage is The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.。

Chain track continuous heat treatment furnaceit has the functions of Casting heating, heat treatment, hardening and tempering, anneal and temper，is a Chain track continuous heat treatment furnace。