Introduction to Automatic temperature regulating chain heating furnace, introduction to Forging furnace advantages and characteristics

Automatic temperature regulating chain heating furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.。

1、Brief introduction of Automatic temperature regulating chain heating furnace

Automatic temperature regulating chain heating furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，the advantage is Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.，Widely used inMetal melting and casting,Metal tempering,Metal heat treatment,Metal tempering,Energy conservation and environmental protection and so on。

Automatic temperature regulating chain heating furnace

2、Automatic temperature regulating chain heating furnace customer scene picture

High-definition pictures of One-combustion energy saving Automatic temperature regulating chain heating furnace, showing different specifications and models.。

Automatic temperature regulating chain heating furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

3、Structural advantages of Automatic temperature regulating chain heating furnace

The Automatic temperature regulating chain heating furnace has the following structure

1. Radiation chamber

The heat load of the main place for Automatic temperature regulating chain heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

3. Radiation chamber

The heat load of the main place for Automatic temperature regulating chain heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

4. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

5. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

Automatic temperature regulating chain heating furnace

4、Automatic temperature regulating chain heating furnace field real shot

One-combustion energy saving provides customers with on-site high-definition video, fully demonstrates the advantages of on-site Automatic temperature regulating chain heating furnacet operation, and helps customers to deeply understand the Automatic temperature regulating chain heating furnace production process and production site, and gain favorable comments and recognition from customers.。

Automatic temperature regulating chain heating furnace

As you can see from the live video.，One-combustion energy saving at the start of the operation,The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.。

5、Automatic temperature regulating chain heating furnace application

Automatic temperature regulating chain heating furnaces have the following purposes.

1. Improve production efficiency

The Automatic temperature regulating chain heating furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

2. Metal forging heating

The Automatic temperature regulating chain heating furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

3. Metal melting and casting

Although it is mainly used for forging heating, some types of Automatic temperature regulating chain heating furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

4. Improve production efficiency

The Automatic temperature regulating chain heating furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

5. Energy conservation and environmental protection

The Automatic temperature regulating chain heating furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

Automatic temperature regulating chain heating furnace

Automatic temperature regulating chain heating furnaceit has the functions of anneal, hardening and tempering, heat treatment, temper and Casting heating，the advantage is Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.。