Introduction to Stick type continuous heat treatment furnace and forging furnace structure principle

Stick type continuous heat treatment furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，it can be used in automobile, war industry, heat treatment, petroleum, Machinery manufacturing and other industries，energy-efficient,energy saving and environmental protection,Easy to maintain,Stable and reliable,Easy to control，is a common Stick type continuous heat treatment furnace，at work,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.。The following is to introduce the Stick type continuous heat treatment furnace:

1、Brief introduction of Stick type continuous heat treatment furnace

Stick type continuous heat treatment furnaceIt is a forging heating device using gas as fuel.，It has a wide range of uses, including Metal tempering, Metal forging heating, Energy conservation and environmental protection, Improve production efficiency and Metal heat treatment，it is mainly composed of ventilation system, recovery of waste heat, ventilation system, combustor and furnace chamber，is an advanced Stick type continuous heat treatment furnace developed by our company in combination with the actual situation of the industry。

Stick type continuous heat treatment furnace

2、Stick type continuous heat treatment furnace function

Stick type continuous heat treatment furnacemultifunctional, with functions such as temper, Casting heating, anneal, heat treatment and normalizing，is a kind of high quality and low price Stick type continuous heat treatment furnace，in the course of work,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.，the product looks atmospheric.，the advantage is The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.。

Stick type continuous heat treatment furnace

3、Stick type continuous heat treatment furnace HD real shot

The following is the live video of Stick type continuous heat treatment furnace designed and produced by One-combustion energy saving for users, from which we can see the Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time. of One-combustion energy savingproduce的Stick type continuous heat treatment furnace.。

Stick type continuous heat treatment furnace

As you can see from the live video.，Shandong yiran energy-saving environment protection co., ltd multifunctional, with functions such as quench, Forging heating, temper, quench and hardening and tempering。

4、Stick type continuous heat treatment furnace characteristics

The Stick type continuous heat treatment furnace features are as follows:

1. Easy to control

The combustion system and ventilation system of the Stick type continuous heat treatment furnace can be adjusted as required to accurately control the temperature and atmosphere in the furnace and meet the heating requirements of different metal materials.

2. Stable and reliable

The Stick type continuous heat treatment furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

3. Strong adaptability

The Stick type continuous heat treatment furnace can be used for forging and heating of bar, round steel, square steel, steel plate and other metal materials, and has a wide range of applications.

4. energy saving and environmental protection

As a clean energy source, natural gas produces less pollutants after combustion, which is beneficial to environmental protection. At the same time, the application of waste heat recovery system further improves the energy utilization efficiency.

5. Efficient heating

The Stick type continuous heat treatment furnace can heat the metal material to the required temperature in a short time and improve the production efficiency.

Stick type continuous heat treatment furnace

5、Stick type continuous heat treatment furnace application

Stick type continuous heat treatment furnaces have the following purposes.

1. Improve production efficiency

The Stick type continuous heat treatment furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

2. Metal melting and casting

Although it is mainly used for forging heating, some types of Stick type continuous heat treatment furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

3. Metal heat treatment

In addition to forging heating, Stick type continuous heat treatment furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

4. Metal forging heating

The Stick type continuous heat treatment furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

5. Energy conservation and environmental protection

The Stick type continuous heat treatment furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

Stick type continuous heat treatment furnace

6、Stick type continuous heat treatment furnace price

The Stick type continuous heat treatment furnace price is introduced as follows:

1. After-sales service level

Service factors always affect the sales price of products, and high-quality service will make customers have greater satisfaction and recognition. The service factors mainly include pre-sales service, in-sales service and after-sales service. For each stage of service, our company takes the price factor into account and makes a reasonable judgment between service and price, so that the Stick type continuous heat treatment furnace price and service can meet the actual needs of customers.

2. product function

The more functions a product has, the higher its manufacturing cost, so that the product can be used by customers as much as possible, which can create more useful value for customers, so the price will be higher.

3. Configuration difference

The difference in Stick type continuous heat treatment furnace configuration will affect the product cost price. The higher the configuration, the higher the product cost price and the higher the overall selling price of the product. It is suggested that customers should compare whether the configuration is in line with the quotation when purchasing products, and compare more companies.

4. Model type

Different product models will also affect the price changes. Different specifications and models will lead to different product prices.

5. Company size

Our company's expected profit value of Stick type continuous heat treatment furnace is relatively low, and adopts the sales policy of small profits but quick turnover, so the price positioning of Stick type continuous heat treatment furnace is relatively low.

Stick type continuous heat treatment furnace

Stick type continuous heat treatment furnaceMainly used forMetal melting and casting,Metal tempering,Metal heat treatment,Energy conservation and environmental protection andImprove production efficiency，the advantage is Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.，the principle is simple.Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.。