What is a Roll bottom hot forming heating furnace? Introduction to the advantages, characteristics, and principles of the forging furnace

Roll bottom hot forming heating furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，it has the characteristics of Easy to maintain, energy-efficient, Stable and reliable, energy saving and environmental protection and Strong adaptability，it is widely used inaerospace,surface treatment,Machinery manufacturing,heat treatment,shipping and other industries，is a Roll bottom hot forming heating furnace，at work,Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.。The following is to introduce the Roll bottom hot forming heating furnace:

1、Brief introduction of Roll bottom hot forming heating furnace

Roll bottom hot forming heating furnaceIt is a forging heating device using gas as fuel.，generally, it is composed of ventilation system, furnace chamber, ventilation system, Radiation chamber, recovery of waste heat and other major components，It has the functions of Metal tempering, Metal melting and casting, Energy conservation and environmental protection, Metal heat treatment and Metal heat treatment，support customization。

Roll bottom hot forming heating furnace

2、Roll bottom hot forming heating furnace use

The purpose of Roll bottom hot forming heating furnace is introduced as follows:

1. Metal melting and casting

Although it is mainly used for forging heating, some types of Roll bottom hot forming heating furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

2. Metal forging heating

The Roll bottom hot forming heating furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

3. Energy conservation and environmental protection

The Roll bottom hot forming heating furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

4. Energy conservation and environmental protection

The Roll bottom hot forming heating furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

5. Improve production efficiency

The Roll bottom hot forming heating furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

Roll bottom hot forming heating furnace

3、Functional advantages of Roll bottom hot forming heating furnace

The advantages of Roll bottom hot forming heating furnace are as follows:

1. Efficient combustion

The Roll bottom hot forming heating furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

2. Wide application range

The Roll bottom hot forming heating furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

3. Multiple fuel options

Although the Roll bottom hot forming heating furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

4. easy to operate

The operation interface of the Roll bottom hot forming heating furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

5. Extend the service life of equipment

The Roll bottom hot forming heating furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

Roll bottom hot forming heating furnace

4、Roll bottom hot forming heating furnace HD real shot

On-site aerial photography of Roll bottom hot forming heating furnace。

Roll bottom hot forming heating furnace

As you can see from the live video.，Shandong yiran energy-saving environment protection co., ltd structure mainly includes: combustor, furnace chamber, Radiation chamber, convection chamber, ventilation system and so on。

5、Introduction of Roll bottom hot forming heating furnace characteristics

Roll bottom hot forming heating furnace has the following characteristics

1. Stable and reliable

The Roll bottom hot forming heating furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

2. Strong adaptability

The Roll bottom hot forming heating furnace can be used for forging and heating of bar, round steel, square steel, steel plate and other metal materials, and has a wide range of applications.

3. Efficient heating

The Roll bottom hot forming heating furnace can heat the metal material to the required temperature in a short time and improve the production efficiency.

4. energy saving and environmental protection

As a clean energy source, natural gas produces less pollutants after combustion, which is beneficial to environmental protection. At the same time, the application of waste heat recovery system further improves the energy utilization efficiency.

5. Easy to maintain

The structural design of the Roll bottom hot forming heating furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

Roll bottom hot forming heating furnace

Roll bottom hot forming heating furnacemultifunctional, with functions such as hardening and tempering, temper, Forging heating, quench and heat treatment，at the start of the operation,The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.，The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.。