What is a Continuous roll quenching and tempering heat treatment furnace? Introduction to the advantages and characteristics of the Forging furnace
Continuous roll quenching and tempering heat treatment furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.,multifunctional, with functions such as Forging heating, anneal, heat treatment, temper and anneal,the advantage is It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.,widely used in shipping, petroleum, light industry, metallurgy, machinery and other fields,customizable。
1、Brief introduction of Continuous roll quenching and tempering heat treatment furnace
Continuous roll quenching and tempering heat treatment furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.,the advantage is Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.,the product looks atmospheric.。
Continuous roll quenching and tempering heat treatment furnace
2、Advantages of Continuous roll quenching and tempering heat treatment furnace principle
Continuous roll quenching and tempering heat treatment furnacein the course of work,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.,is a common Continuous roll quenching and tempering heat treatment furnace,super quality and competitive price。
Continuous roll quenching and tempering heat treatment furnace
3、Introduction of Continuous roll quenching and tempering heat treatment furnace characteristics
Continuous roll quenching and tempering heat treatment furnace has the following characteristics
- Strong adaptability
- Efficient heating
- Easy to maintain
- Stable and reliable
- Stable and reliable
The Continuous roll quenching and tempering heat treatment furnace can be used for forging and heating of bar, round steel, square steel, steel plate and other metal materials, and has a wide range of applications.
The Continuous roll quenching and tempering heat treatment furnace can heat the metal material to the required temperature in a short time and improve the production efficiency.
The structural design of the Continuous roll quenching and tempering heat treatment furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.
The Continuous roll quenching and tempering heat treatment furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.
The Continuous roll quenching and tempering heat treatment furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.
Continuous roll quenching and tempering heat treatment furnace
4、Continuous roll quenching and tempering heat treatment furnace HD real picture
The details of the Continuous roll quenching and tempering heat treatment furnace are displayed in many directions, and the Continuous roll quenching and tempering heat treatment furnace is beautiful and cost-effective.。
Continuous roll quenching and tempering heat treatment furnace
Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。
5、Continuous roll quenching and tempering heat treatment furnace function
Continuous roll quenching and tempering heat treatment furnaceit has the functions of temper, Forging heating, quench, Casting heating and heat treatment,The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.。
Continuous roll quenching and tempering heat treatment furnace
6、Continuous roll quenching and tempering heat treatment furnace structure
The Continuous roll quenching and tempering heat treatment furnace has the following structure
- Waste heat recovery system
- combustor
- Radiation chamber
- convection chamber
- furnace chamber
Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.
The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.
The heat load of the main place for Continuous roll quenching and tempering heat treatment furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.
The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.
A space for holding metallic materials for heating.
Continuous roll quenching and tempering heat treatment furnace
Continuous roll quenching and tempering heat treatment furnaceis a popular Continuous roll quenching and tempering heat treatment furnace,features include Easy to control, energy-efficient, Stable and reliable, energy saving and environmental protection and Easy to maintain。
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