What is a Energy saving and environmentally friendly roller furnace? forging furnace specifications, models, and parameters

Energy saving and environmentally friendly roller furnaceIt is a forging heating device using gas as fuel.，has been favored by more and more customers.。The following is to introduce the Energy saving and environmentally friendly roller furnace:

1、Brief introduction of Energy saving and environmentally friendly roller furnace

Energy saving and environmentally friendly roller furnaceIt is a forging heating device using gas as fuel.，It has the functions of Improve production efficiency, Metal heat treatment, Metal melting and casting, Improve production efficiency and Metal tempering。

Energy saving and environmentally friendly roller furnace

2、Energy saving and environmentally friendly roller furnace structure composition

The Energy saving and environmentally friendly roller furnace has the following structure

1. Radiation chamber

The heat load of the main place for Energy saving and environmentally friendly roller furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. furnace chamber

A space for holding metallic materials for heating.

3. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

4. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

5. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

Energy saving and environmentally friendly roller furnace

3、Energy saving and environmentally friendly roller furnace function

Energy saving and environmentally friendly roller furnaceit has the functions of Forging heating, hardening and tempering, anneal, Casting heating and normalizing。

Energy saving and environmentally friendly roller furnace

4、Energy saving and environmentally friendly roller furnace characteristics

The Energy saving and environmentally friendly roller furnace features are as follows:

1. Efficient heating

The Energy saving and environmentally friendly roller furnace can heat the metal material to the required temperature in a short time and improve the production efficiency.

2. Easy to control

The combustion system and ventilation system of the Energy saving and environmentally friendly roller furnace can be adjusted as required to accurately control the temperature and atmosphere in the furnace and meet the heating requirements of different metal materials.

3. energy saving and environmental protection

As a clean energy source, gas produces less waste gas and waste smoke after combustion, which is beneficial to environmental protection. At the same time, some Energy saving and environmentally friendly roller furnaces are also equipped with waste heat recovery system, which further improves the energy utilization efficiency.

4. Strong adaptability

The Energy saving and environmentally friendly roller furnace can be used for forging and heating of bar, round steel, square steel, steel plate and other metal materials, and has a wide range of applications.

5. Stable and reliable

The Energy saving and environmentally friendly roller furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

Energy saving and environmentally friendly roller furnace

5、Energy saving and environmentally friendly roller furnace advantage

The advantages of Energy saving and environmentally friendly roller furnace are as follows:

1. Wide application range

The Energy saving and environmentally friendly roller furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

2. Rapid temperature rise

The Energy saving and environmentally friendly roller furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

3. Uniform heating

The Energy saving and environmentally friendly roller furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

4. Efficient combustion

The Energy saving and environmentally friendly roller furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

5. Improve product quality

Because the Energy saving and environmentally friendly roller furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

Energy saving and environmentally friendly roller furnace

6、Structural advantages of Energy saving and environmentally friendly roller furnace

The Energy saving and environmentally friendly roller furnace structure is introduced as follows:

1. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

2. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

3. furnace chamber

A space for holding metallic materials for heating.

4. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

5. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

Energy saving and environmentally friendly roller furnace

Energy saving and environmentally friendly roller furnaceThe high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.，Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.，multifunctional, with functions such as hardening and tempering, Forging heating, quench, heat treatment and temper。