Introduction to Well type forging furnace, heating furnace advantages, characteristics and principles

Well type forging furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，support customization。The following is to introduce the Well type forging furnace:

1、Brief introduction of Well type forging furnace

Well type forging furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，the advantage is Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.。

Well type forging furnace

2、Functional advantages of Well type forging furnace

Well type forging furnaces have the following advantages.

1. Multiple fuel options

Although the Well type forging furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

2. Improve product quality

Because the Well type forging furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

3. Intelligent control

The Well type forging furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

4. Rapid temperature rise

The Well type forging furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

5. Reduce operating costs

The efficient combustion and waste heat recovery system of the Well type forging furnace can significantly reduce energy consumption, thus reducing operating costs.

Well type forging furnace

3、Well type forging furnace characteristics

The Well type forging furnace features are as follows:

1. Efficient heating

The Well type forging furnace can heat the metal material to the required temperature in a short time and improve the production efficiency.

2. Stable and reliable

The Well type forging furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

3. Strong adaptability

The Well type forging furnace can be used for forging and heating of bar, round steel, square steel, steel plate and other metal materials, and has a wide range of applications.

4. energy saving and environmental protection

As a clean energy source, gas produces less waste gas and waste smoke after combustion, which is beneficial to environmental protection. At the same time, some Well type forging furnaces are also equipped with waste heat recovery system, which further improves the energy utilization efficiency.

5. Efficient heating

The Well type forging furnace can heat the metal material to the required temperature in a short time and improve the production efficiency.

Well type forging furnace

4、Well type forging furnace structure composition

The Well type forging furnace has the following structure

1. Radiation chamber

The heat load of the main place for Well type forging furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

3. Radiation chamber

The heat load of the main place for Well type forging furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

4. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

5. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

Well type forging furnace

5、Well type forging furnace picture

HD pictures of Well type forging furnace of different specifications and models。

Well type forging furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

6、Well type forging furnace performance advantage

The advantages of Well type forging furnace are as follows:

1. easy to operate

The operation interface of the Well type forging furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

2. Wide application range

The Well type forging furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

3. easy to operate

The operation interface of the Well type forging furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

4. Intelligent control

The Well type forging furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

5. Reduce operating costs

The efficient combustion and waste heat recovery system of the Well type forging furnace can significantly reduce energy consumption, thus reducing operating costs.

Well type forging furnace

Well type forging furnaceit has the functions of heat treatment, normalizing, temper, anneal and normalizing，the main features are Easy to maintain, energy-efficient, Easy to maintain, energy saving and environmental protection and Stable and reliable，Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.。