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Introduction to Split type well tube furnace and forging furnace structure principle

2025-5-27

Split type well tube furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.,the principle is simple.The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.,It is mostly used in Metal heat treatment, Metal forging heating, Improve production efficiency, Metal melting and casting, Energy conservation and environmental protection, Metal tempering and so on,widely used inmachinery,material,building materials,Machinery manufacturing,automobile and other industries,is a Split type well tube furnace newly developed by One-combustion energy saving。

1、Brief introduction of Split type well tube furnace

Split type well tube furnaceIt is a forging heating device using gas as fuel.,is a Split type well tube furnace,Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.,it has the structure of recovery of waste heat, Radiation chamber, furnace chamber, ventilation system and combustor,Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.。

Split type well tube furnace

Split type well tube furnace

2、Split type well tube furnace function

Split type well tube furnaceit has the functions of temper, hardening and tempering, temper, Casting heating and normalizing,Cheap and high quality。

Split type well tube furnace

Split type well tube furnace

3、Introduction of Split type well tube furnace characteristics

Split type well tube furnace has the following characteristics

  1. Strong adaptability
  2. The Split type well tube furnace can be used for forging and heating of bar, round steel, square steel, steel plate and other metal materials, and has a wide range of applications.

  3. energy saving and environmental protection
  4. As a clean energy source, natural gas produces less pollutants after combustion, which is beneficial to environmental protection. At the same time, the application of waste heat recovery system further improves the energy utilization efficiency.

  5. Easy to maintain
  6. The structural design of the Split type well tube furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

  7. Easy to control
  8. The combustion system and ventilation system of the Split type well tube furnace can be adjusted as required to accurately control the temperature and atmosphere in the furnace and meet the heating requirements of different metal materials.

  9. Strong adaptability
  10. The Split type well tube furnace can be used for forging and heating of bar, round steel, square steel, steel plate and other metal materials, and has a wide range of applications.

Split type well tube furnace

Split type well tube furnace

4、Advantages of Split type well tube furnace principle

Split type well tube furnaceat the start of the operation,The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.,features include Easy to maintain, Stable and reliable, Strong adaptability, energy saving and environmental protection and Easy to control。

Split type well tube furnace

Split type well tube furnace

5、Split type well tube furnace characteristics

The Split type well tube furnace features are as follows:

  1. Easy to control
  2. The combustion system and ventilation system of the Split type well tube furnace can be adjusted as required to accurately control the temperature and atmosphere in the furnace and meet the heating requirements of different metal materials.

  3. Efficient heating
  4. The Split type well tube furnace can heat the metal material to the required temperature in a short time and improve the production efficiency.

  5. Easy to maintain
  6. The structural design of the Split type well tube furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

  7. energy saving and environmental protection
  8. As a clean energy source, gas produces less waste gas and waste smoke after combustion, which is beneficial to environmental protection. At the same time, some Split type well tube furnaces are also equipped with waste heat recovery system, which further improves the energy utilization efficiency.

  9. Stable and reliable
  10. The Split type well tube furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

Split type well tube furnace

Split type well tube furnace

6、Split type well tube furnace price

The Split type well tube furnace price is introduced as follows:

  1. product model
  2. There are many product specifications and models in the market. The efficiency and power of different specifications and models are different, and the price is naturally different. Customers need to choose the appropriate specifications and models according to their own needs.

  3. quality
  4. The price of Split type well tube furnace is affected by the quality of products. Only when the products are of good quality can we create greater profits for customers and recover the costs for customers as soon as possible. However, products with good quality have a lot of investment in technology, manpower and time, so their prices are higher than those of ordinary products. On the contrary, the products of general quality are equal in effort and gain, and the sales price is also low. But there are exceptions. Many manufacturers often adopt the mode of small profits but quick turnover. If customers can choose products with high cost performance, it is a good choice for long-term investment.

  5. brand
  6. Different brands of products in the same series have more or less differences in product prices, and different brands of Split type well tube furnace have more or less differences in price.

  7. cost of production
  8. The production cost is mainly the purchase of raw materials. One-combustion energy saving attaches great importance to the purchase of raw materials to ensure the comprehensive quality of products. Only excellent raw materials can produce excellent products, and the input cost of raw materials has a direct relationship with the formulation of product prices. Under the premise of ensuring excellent product performance, One-combustion energy saving strives to reduce the input cost of products, and customers are very satisfied with this.

  9. select a qualified person
  10. The raw materials used by different manufacturers will also be different. The better the raw materials, the better the quality and performance of the products and the higher the price. On the contrary, the products made of ordinary materials have low production costs and much lower prices.

Split type well tube furnace

Split type well tube furnace

Split type well tube furnaceusually used in chemical industry, shipping, aerospace, petroleum, electron and other fields,Easy to control,energy-efficient,Easy to maintain,energy saving and environmental protection,Stable and reliable,The structural design is more advanced and reasonable.,it is usually composed of convection chamber, ventilation system, recovery of waste heat, ventilation system and ventilation system。