Introduction to Explosion proof well tube furnace and Forging furnace advantages and features

Explosion proof well tube furnaceIt is a forging heating device using gas as fuel.，in the course of work,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.，Commonly used inMetal tempering,Metal melting and casting,Improve production efficiency,Metal forging heating,Metal heat treatment and so on，it is widely used in war industry, automobile, shipping, chemical industry and electron，the product looks atmospheric.。

1、Brief introduction of Explosion proof well tube furnace

Explosion proof well tube furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.，is a Explosion proof well tube furnace，it is an ideal choice for customers to buy Explosion proof well tube furnace。

Explosion proof well tube furnace

2、Video analysis of Explosion proof well tube furnace

The following is the live video of Explosion proof well tube furnace designed and produced by One-combustion energy saving for users, from which we can see the the advantage is Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time. of One-combustion energy savingExplosion proof well tube furnace.。

Explosion proof well tube furnace

As you can see from the live video.，Shandong yiran energy-saving environment protection co., ltd it has the functions of hardening and tempering, normalizing, quench, Casting heating and hardening and tempering。

3、Introduction of Explosion proof well tube furnace characteristics

Explosion proof well tube furnace has the following characteristics

1. Easy to maintain

The structural design of the Explosion proof well tube furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

2. Easy to control

By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

3. Easy to maintain

The structural design of the Explosion proof well tube furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

4. Stable and reliable

The Explosion proof well tube furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

5. energy saving and environmental protection

Natural gas is a kind of clean energy, which produces less waste gas and waste smoke after combustion and has little environmental pollution. At the same time, through wall regenerative combustion technology, flue gas waste heat recovery system and other technical means, the Explosion proof well tube furnace further improves energy utilization efficiency and reduces energy consumption and emissions.

Explosion proof well tube furnace

4、Introduction of advantages of Explosion proof well tube furnace

Explosion proof well tube furnaces have the following advantages.

1. Extend the service life of equipment

The Explosion proof well tube furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

2. Efficient combustion

The Explosion proof well tube furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

3. Improve product quality

Because the Explosion proof well tube furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

4. Reduce operating costs

The efficient combustion and waste heat recovery system of the Explosion proof well tube furnace can significantly reduce energy consumption, thus reducing operating costs.

5. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

Explosion proof well tube furnace

5、Explosion proof well tube furnace structure composition

The Explosion proof well tube furnace has the following structure

1. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

2. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

3. Radiation chamber

The heat load of the main place for Explosion proof well tube furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

4. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

5. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

Explosion proof well tube furnace

6、Explosion proof well tube furnace use

The purpose of Explosion proof well tube furnace is introduced as follows:

1. Metal forging heating

The Explosion proof well tube furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

2. Improve production efficiency

The Explosion proof well tube furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

3. Metal tempering

By properly heating and cooling the metal material, the Explosion proof well tube furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

4. Metal heat treatment

In addition to forging heating, Explosion proof well tube furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

5. Energy conservation and environmental protection

The Explosion proof well tube furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

Explosion proof well tube furnace

Explosion proof well tube furnaceIt has the functions of Energy conservation and environmental protection, Metal tempering, Metal melting and casting, Improve production efficiency and Metal forging heating，multifunctional, with functions such as Forging heating, anneal, Casting heating, heat treatment and temper，widely used inbuilding materials,Machinery manufacturing,pharmacy,heat treatment,light industry and other industries。