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Introduction to SCR catalytic flue gas denitrification equipment and SCR denitration system working principle

2025-5-27

SCR catalytic flue gas denitrification equipmentit refers to the process of removing nitrogen oxides from flue gas to reduce environmental pollution. NOx is a pollutant harmful to the atmospheric environment, which has strong irritation and toxicity, and will lead to environmental problems such as acid rain and photochemical smog, and also endanger human health. The main principle of flue gas denitrification technology is to reduce NOx to nitrogen and water by adding appropriate reducing agent or catalyst in the combustion process or flue gas treatment system, so as to reduce NOx emission.,at work,Ammonia gas or other suitable reducing agent (such as urea aqueous solution) is sprayed into the flue gas upstream of the catalyst at high temperature. Under the action of catalyst, the reducing agent selectively reacts with nitrogen oxides (NOx) in flue gas to generate pollution-free nitrogen and water vapor. Because NH3 is selective, it only reacts with NOx and basically does not react with O2, so this technology is called selective catalytic reduction denitrification.,it has been widely used in Gas power plant, coal-fired power station, building materials, iron and steel plant, metallurgy and other industries,It can be used for Meet the requirements of environmental protection, environmental protection, Meet the requirements of environmental protection, Flue gas denitrification, Promote sustainable development, Improve product quality and so on,Catalysts are used to promote the selective catalytic reduction reaction between reducing agents (such as ammonia and urea) and NOx in flue gas. Under the action of catalyst, the reductant preferentially reacts with NOx to generate harmless nitrogen and water vapor, but hardly reacts with oxygen in flue gas. This chemical reaction is usually carried out in the temperature range of 200-450℃, and the specific reaction temperature depends on the type of catalyst selected.。

1、Brief introduction of SCR catalytic flue gas denitrification equipment

SCR catalytic flue gas denitrification equipmentis an efficient, stable and environment-friendly flue gas denitrification technology.。

SCR catalytic flue gas denitrification equipment

SCR catalytic flue gas denitrification equipment

2、SCR catalytic flue gas denitrification equipment structure composition

The SCR catalytic flue gas denitrification equipment has the following structure

  1. Temperature control and monitoring
  2. The temperature in the catalyst reactor is maintained within the optimal reaction temperature range through the temperature control and monitoring system.

  3. Flue gas mixing and distribution
  4. The mixed reducing agent and flue gas are fully mixed in the mixing tube and evenly distributed to the catalyst reactor through the distribution system.

  5. Reactor
  6. It is the core component of SCR catalytic flue gas denitrification equipment technology, and it is equipped with catalyst to promote the chemical reaction between reductant and NOx.

  7. Flue gas mixing and distribution
  8. The mixed reducing agent and flue gas are fully mixed in the mixing tube and evenly distributed to the catalyst reactor through the distribution system.

  9. Reducing agent supply
  10. Reducing agents such as liquid pure ammonia or ammonia water (aqueous solution of ammonia) are evaporated and mixed with diluted air or flue gas.

SCR catalytic flue gas denitrification equipment

SCR catalytic flue gas denitrification equipment

3、SCR catalytic flue gas denitrification equipment advantage

The advantages of SCR catalytic flue gas denitrification equipment are as follows:

  1. economic viability
  2. The initial investment of this technology may be high, but in the long run, its economic feasibility is remarkable. The high-efficiency denitration ability of SCR catalytic flue gas denitrification equipment technology can significantly reduce the environmental emission cost of enterprises and avoid fines and legal risks due to illegal emissions. In addition, SCR catalytic flue gas denitrification equipment technology can also reduce operating costs and improve the economic benefits of enterprises by recycling heat energy.

  3. High efficiency denitration capacity
  4. Gate is famous for its high efficiency of denitration, which can usually reach more than 90% denitration efficiency. This means that the SCR catalytic flue gas denitrification equipment technology can significantly reduce the concentration of nitrogen oxides (NOx) in flue gas and make it meet strict environmental protection emission standards. This high-efficiency denitration ability mainly benefits from the promotion of catalyst, which makes the chemical reaction between reductant and NOx more rapid and thorough.

  5. Diversity and high efficiency of catalysts
  6. There are many kinds of catalysts used in the SCR catalytic flue gas denitrification equipment technology, including vanadium-based catalysts and titanium-based catalysts, which can promote the chemical reaction between reductant and NOx at low temperature. At the same time, the active components and carrier materials of the catalyst are constantly being developed and improved to improve its catalytic efficiency and service life. This enables the SCR catalytic flue gas denitrification equipment technology to maintain high efficiency of denitration in a wider temperature range and more complex flue gas conditions.

  7. economic viability
  8. The initial investment of this technology may be high, but in the long run, its economic feasibility is remarkable. The high-efficiency denitration ability of SCR catalytic flue gas denitrification equipment technology can significantly reduce the environmental emission cost of enterprises and avoid fines and legal risks due to illegal emissions. In addition, SCR catalytic flue gas denitrification equipment technology can also reduce operating costs and improve the economic benefits of enterprises by recycling heat energy.

  9. High efficiency denitration capacity
  10. Gate is famous for its high efficiency of denitration, which can usually reach more than 90% denitration efficiency. This means that the SCR catalytic flue gas denitrification equipment technology can significantly reduce the concentration of nitrogen oxides (NOx) in flue gas and make it meet strict environmental protection emission standards. This high-efficiency denitration ability mainly benefits from the promotion of catalyst, which makes the chemical reaction between reductant and NOx more rapid and thorough.

SCR catalytic flue gas denitrification equipment

SCR catalytic flue gas denitrification equipment

4、SCR catalytic flue gas denitrification equipment video

One-combustion energy saving provides customers with on-site high-definition video, fully demonstrates the advantages of on-site SCR catalytic flue gas denitrification equipmentt operation, and helps customers to deeply understand the product production process and production site, and gain favorable comments and recognition from customers.。

SCR catalytic flue gas denitrification equipment

As you can see from the live video.,Shandong yiran energy-saving environment protection co., ltd is an efficient, stable and environment-friendly flue gas denitrification technology.。

5、Introduction of SCR catalytic flue gas denitrification equipment characteristics

SCR catalytic flue gas denitrification equipment has the following characteristics

  1. high efficiency
  2. Gate technology can effectively remove NOx from flue gas, and the denitrification efficiency can usually reach more than 90%.

  3. selectivity
  4. Under the action of catalyst, the reducing agent mainly reacts with NOx selectively, but less with other components (such as oxygen) in flue gas, thus reducing unnecessary consumption.

  5. Strong adaptability
  6. SCR catalytic flue gas denitrification equipment technology can meet the needs of flue gas denitrification under different working conditions and has a wide range of applications.

  7. High denitration efficiency
  8. The denitration efficiency of SCR catalytic flue gas denitrification equipment technology can reach more than 90%, and it is a widely used post-combustion denitration technology at present.

  9. energy saving and environmental protection
  10. This technology can effectively reduce NOx emission in flue gas, reduce environmental pollution, and at the same time, it has stable operation and low energy consumption, which meets the requirements of energy saving and environmental protection.

SCR catalytic flue gas denitrification equipment

SCR catalytic flue gas denitrification equipment

6、SCR catalytic flue gas denitrification equipment price

The SCR catalytic flue gas denitrification equipment price is introduced as follows:

  1. product function
  2. The more functions a product has, the higher its manufacturing cost, so that the product can be used by customers as much as possible, which can create more useful value for customers, so the price will be higher.

  3. market
  4. The market demand has a certain impact on the price of SCR catalytic flue gas denitrification equipment. When there are many customers who need SCR catalytic flue gas denitrification equipment in the market, there will be a phenomenon that demand exceeds supply, and then the price of SCR catalytic flue gas denitrification equipment will become higher. On the contrary, when there are very few customers who need SCR catalytic flue gas denitrification equipment, there will be a phenomenon of oversupply, and the price of SCR catalytic flue gas denitrification equipment will be reduced.

  5. Product configuration difference
  6. The overall configuration has a great influence on the price. Generally speaking, the higher the configuration, the higher its cost input and the higher the selling price of the product, which is beyond doubt. One-combustion energy saving has made a comprehensive thinking on the overall configuration of products, and at the same time has strictly controlled the material selection and design of products, so the price of products with the same configuration can easily meet the actual purchasing needs of customers.

  7. Company size
  8. Although there are many manufacturers of products in Jinan, Shandong province, there are certain differences in the scale and strength of each manufacturer. Some manufacturers are large in scale and strength, some are small in scale, and some manufacturers do not have their own production workshops and belong to middlemen. Relatively speaking, the prices of products formulated by middlemen are higher.

  9. After-sales service level
  10. Service factors always affect the sales price of products, and high-quality service will make customers have greater satisfaction and recognition. The service factors mainly include pre-sales service, in-sales service and after-sales service. For each stage of service, our company takes the price factor into account and makes a reasonable judgment between service and price, so that the SCR catalytic flue gas denitrification equipment price and service can meet the actual needs of customers.

SCR catalytic flue gas denitrification equipment

SCR catalytic flue gas denitrification equipment

SCR catalytic flue gas denitrification equipmentat the start of the operation,Ammonia gas or other suitable reducing agent (such as urea aqueous solution) is sprayed into the flue gas upstream of the catalyst at high temperature. Under the action of catalyst, the reducing agent selectively reacts with nitrogen oxides (NOx) in flue gas to generate pollution-free nitrogen and water vapor. Because NH3 is selective, it only reacts with NOx and basically does not react with O2, so this technology is called selective catalytic reduction denitrification.,it has the characteristics of Efficient denitration, energy saving and environmental protection, Stable operation, Stable operation and Less secondary pollution。