Brief introduction and advantages of Isothermal quenching heat treatment furnace

Isothermal quenching heat treatment furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，multifunctional, with functions such as hardening and tempering, Forging heating, Casting heating, normalizing and quench，at runtime,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.，Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.，the main features are energy-efficient, Strong adaptability, Easy to control, Strong adaptability and energy-efficient。The following is to introduce the Isothermal quenching heat treatment furnace:

1、Brief introduction of Isothermal quenching heat treatment furnace

Isothermal quenching heat treatment furnaceIt is a forging heating device using gas as fuel.，Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.，the advantage is Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.。

Isothermal quenching heat treatment furnace

2、Isothermal quenching heat treatment furnace characteristics

The Isothermal quenching heat treatment furnace features are as follows:

1. energy saving and environmental protection

As a clean energy source, gas produces less waste gas and waste smoke after combustion, which is beneficial to environmental protection. At the same time, some Isothermal quenching heat treatment furnaces are also equipped with waste heat recovery system, which further improves the energy utilization efficiency.

2. Easy to control

The combustion system and ventilation system of the Isothermal quenching heat treatment furnace can be adjusted as required to accurately control the temperature and atmosphere in the furnace and meet the heating requirements of different metal materials.

3. Easy to control

By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

4. Stable and reliable

The Isothermal quenching heat treatment furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

5. Efficient heating

The Isothermal quenching heat treatment furnace can heat the metal material to the required temperature in a short time and improve the production efficiency.

Isothermal quenching heat treatment furnace

3、Isothermal quenching heat treatment furnace structure composition

The Isothermal quenching heat treatment furnace has the following structure

1. Radiation chamber

The heat load of the main place for Isothermal quenching heat treatment furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. furnace chamber

A space for holding metallic materials for heating.

3. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

4. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

5. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

Isothermal quenching heat treatment furnace

4、Isothermal quenching heat treatment furnace principle

Isothermal quenching heat treatment furnaceat the start of the operation,The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.，it is an ideal choice for customers to buy Isothermal quenching heat treatment furnace。

Isothermal quenching heat treatment furnace

5、Isothermal quenching heat treatment furnace price concessions

The Isothermal quenching heat treatment furnace price is introduced as follows:

1. Cost input

Cost plays a decisive role in the price. The cost mainly includes the initial investment of the product, such as time, manpower and materials selected. The more the investment cost, the higher the relative product pricing. On the contrary, the less the input cost, the lower the price.

2. Brand strength

At present, there are various brands of Isothermal quenching heat treatment furnace in Shandong(Province). The performance, quality and after-sales of products under different brands are different, and the prices of Isothermal quenching heat treatment furnace are different.

3. After-sales service level

Service factors always affect the sales price of products, and high-quality service will make customers have greater satisfaction and recognition. The service factors mainly include pre-sales service, in-sales service and after-sales service. For each stage of service, our company takes the price factor into account and makes a reasonable judgment between service and price, so that the Isothermal quenching heat treatment furnace price and service can meet the actual needs of customers.

4. Manufacturer's strength

There are many manufacturers of products in Jinan, Shandong province, and the strength, technology and after-sales of each manufacturer are different, so the quotation for Isothermal quenching heat treatment furnace is naturally different.

5. Proper management mode

Manufacturers mainly implement the sales mode of small profits but quick turnover and online direct sales. The prices of products are generally low, and the prices are clearly marked, and they will not be more expensive at will. In addition, manufacturers mainly establish communication and negotiation relations with customers through the Internet and telephone, which can greatly reduce the investment in facade expenses, and the production cost of manufacturers is low, so the price of Isothermal quenching heat treatment furnace is low.

Isothermal quenching heat treatment furnace

6、One-combustion energy saving's after-sales service

Perfect service: In order to improve the service quality and improve the service level, One-combustion energy saving has set up a sound quality management department and a professional after-sales service team, so as to be highly responsible for customers and avoid their worries in the use process.。

One-combustion energy saving

Isothermal quenching heat treatment furnaceStable and reliable,energy saving and environmental protection,Easy to maintain,Easy to control,energy-efficient，The overall structural design is relatively simple，it mainly includes ventilation system, furnace chamber, recovery of waste heat, combustor and ventilation system，it has the functions of Forging heating, Casting heating, quench, anneal and heat treatment。