Introduction to Automatic top cylinder heating furnace and Forging furnace working principle

Automatic top cylinder heating furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.。The following is to introduce the Automatic top cylinder heating furnace:

1、Brief introduction of Automatic top cylinder heating furnace

Automatic top cylinder heating furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.，it can be used in pharmacy, building materials, chemical industry, surface treatment, electron and other industries，customizable。

Automatic top cylinder heating furnace

2、Automatic top cylinder heating furnace structure

The Automatic top cylinder heating furnace structure is introduced as follows:

1. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

2. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

3. furnace chamber

A space for holding metallic materials for heating.

4. Radiation chamber

The heat load of the main place for Automatic top cylinder heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

5. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

Automatic top cylinder heating furnace

3、Automatic top cylinder heating furnace advantage

The advantages of Automatic top cylinder heating furnace are as follows:

1. Intelligent control

The Automatic top cylinder heating furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

2. Efficient combustion

The Automatic top cylinder heating furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

3. Uniform heating

The Automatic top cylinder heating furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

4. Multiple fuel options

Although the Automatic top cylinder heating furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

5. Wide application range

The Automatic top cylinder heating furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

Automatic top cylinder heating furnace

4、Automatic top cylinder heating furnace function

Automatic top cylinder heating furnaceit has the functions of hardening and tempering, anneal, normalizing, heat treatment and Forging heating，is designed by One-combustion energy saving with advanced technology。

Automatic top cylinder heating furnace

5、Structural characteristics of Automatic top cylinder heating furnace

The Automatic top cylinder heating furnace has the following structure

1. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

2. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

3. Radiation chamber

The heat load of the main place for Automatic top cylinder heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

4. furnace chamber

A space for holding metallic materials for heating.

5. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

Automatic top cylinder heating furnace

Automatic top cylinder heating furnaceStrong adaptability,energy-efficient,energy saving and environmental protection,Easy to control,Strong adaptability，it is widely used in petroleum, Machinery manufacturing, automobile, machinery and metallurgy，It is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.。