What is a Workpiece heating furnace? Introduction to the Working Principle of Forging furnace

Workpiece heating furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，is a Workpiece heating furnace，It has the functions of Metal heat treatment, Metal forging heating, Metal heat treatment, Metal tempering and Metal melting and casting。The following is to introduce the Workpiece heating furnace:

1、Brief introduction of Workpiece heating furnace

Workpiece heating furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，Structure consists of convection chamber, furnace chamber, convection chamber, Radiation chamber, combustor and so on，This productThe structure is novel, special, advanced, reasonable and scientific.。

Workpiece heating furnace

2、Structural characteristics of Workpiece heating furnace

The Workpiece heating furnace structure is introduced as follows:

1. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

2. Radiation chamber

The heat load of the main place for Workpiece heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

3. furnace chamber

A space for holding metallic materials for heating.

4. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

5. furnace chamber

A space for holding metallic materials for heating.

Workpiece heating furnace

3、Workpiece heating furnace function

Workpiece heating furnacemultifunctional, with functions such as temper, heat treatment, hardening and tempering, quench and Forging heating，is a kind of high quality and low price Workpiece heating furnace，at work,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.，It is mostly used in Improve production efficiency, Metal forging heating, Energy conservation and environmental protection, Metal tempering, Metal heat treatment, Metal forging heating and so on，It has a wide range of uses, including Improve production efficiency, Metal melting and casting, Energy conservation and environmental protection, Metal tempering and Metal melting and casting。

Workpiece heating furnace

4、Workpiece heating furnace application

Workpiece heating furnaces have the following purposes.

1. Metal tempering

By properly heating and cooling the metal material, the Workpiece heating furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

2. Energy conservation and environmental protection

The Workpiece heating furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

3. Improve production efficiency

The Workpiece heating furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

4. Metal forging heating

The Workpiece heating furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

5. Metal heat treatment

In addition to forging heating, Workpiece heating furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

Workpiece heating furnace

5、Introduction of advantages of Workpiece heating furnace

Workpiece heating furnaces have the following advantages.

1. Efficient combustion

The Workpiece heating furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

2. Uniform heating

The Workpiece heating furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

3. Wide application range

The Workpiece heating furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

4. easy to operate

The operation interface of the Workpiece heating furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

5. Rapid temperature rise

The Workpiece heating furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

Workpiece heating furnace

Workpiece heating furnacethe advantage is Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.，at runtime,The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.，It is a forging heating device using gas as fuel.。