What is a Fully automatic steel rolling heating furnace? Introduction to the advantages and characteristics of Forging furnace functions

Fully automatic steel rolling heating furnaceIt is a forging heating device using gas as fuel.，multifunctional, with functions such as normalizing, normalizing, anneal, Casting heating and Forging heating，the product looks atmospheric.，is a kind of Fully automatic steel rolling heating furnace manufactured by One-combustion energy saving。

1、Brief introduction of Fully automatic steel rolling heating furnace

Fully automatic steel rolling heating furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，at runtime,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.，is based on One-combustion energy saving is an advanced Fully automatic steel rolling heating furnace developed by our company in combination with the actual situation of the industry。

Fully automatic steel rolling heating furnace

2、Working principle of Fully automatic steel rolling heating furnace

Fully automatic steel rolling heating furnacein the course of work,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.，Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.，it has the functions of hardening and tempering, temper, heat treatment, anneal and Casting heating，customizable。

Fully automatic steel rolling heating furnace

3、Fully automatic steel rolling heating furnace advantage

The advantages of Fully automatic steel rolling heating furnace are as follows:

1. Intelligent control

The Fully automatic steel rolling heating furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

2. Rapid temperature rise

The Fully automatic steel rolling heating furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

3. Uniform heating

The Fully automatic steel rolling heating furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

4. Efficient combustion

The Fully automatic steel rolling heating furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

5. Reduce operating costs

The efficient combustion and waste heat recovery system of the Fully automatic steel rolling heating furnace can significantly reduce energy consumption, thus reducing operating costs.

Fully automatic steel rolling heating furnace

4、Fully automatic steel rolling heating furnace application

The purpose of Fully automatic steel rolling heating furnace is introduced as follows:

1. Metal tempering

By properly heating and cooling the metal material, the Fully automatic steel rolling heating furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

2. Improve production efficiency

The Fully automatic steel rolling heating furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

3. Energy conservation and environmental protection

The Fully automatic steel rolling heating furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

4. Metal heat treatment

In addition to forging heating, Fully automatic steel rolling heating furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

5. Metal melting and casting

Although it is mainly used for forging heating, some types of Fully automatic steel rolling heating furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

Fully automatic steel rolling heating furnace

5、Fully automatic steel rolling heating furnace structure composition

The Fully automatic steel rolling heating furnace has the following structure

1. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

2. furnace chamber

A space for holding metallic materials for heating.

3. Radiation chamber

The heat load of the main place for Fully automatic steel rolling heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

4. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

5. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

Fully automatic steel rolling heating furnace

6、Fully automatic steel rolling heating furnace characteristics

The Fully automatic steel rolling heating furnace features are as follows:

1. Efficient heating

The Fully automatic steel rolling heating furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

2. energy saving and environmental protection

As a clean energy source, natural gas produces less pollutants after combustion, which is beneficial to environmental protection. At the same time, the application of waste heat recovery system further improves the energy utilization efficiency.

3. Easy to control

The combustion system and ventilation system of the Fully automatic steel rolling heating furnace can be adjusted as required to accurately control the temperature and atmosphere in the furnace and meet the heating requirements of different metal materials.

4. Easy to maintain

The structural design of the Fully automatic steel rolling heating furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

5. Strong adaptability

The Fully automatic steel rolling heating furnace can be used for forging and heating of bar, round steel, square steel, steel plate and other metal materials, and has a wide range of applications.

Fully automatic steel rolling heating furnace

Fully automatic steel rolling heating furnaceat the start of the operation,Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.，multifunctional, with functions such as hardening and tempering, temper, quench, heat treatment and normalizing。