What is a Preheater type heating furnace? forging furnace specifications, models, and parameters

Preheater type heating furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，at runtime,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.，widely used in electron, automobile, Household necessities, metallurgy, material and other fields，was developed and designed by One-combustion energy saving。The following is to introduce the Preheater type heating furnace:

1、Brief introduction of Preheater type heating furnace

Preheater type heating furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，is a Preheater type heating furnace，super quality and competitive price。

Preheater type heating furnace

2、Preheater type heating furnace application

Preheater type heating furnaces have the following purposes.

1. Metal melting and casting

Although it is mainly used for forging heating, some types of Preheater type heating furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

2. Metal forging heating

The Preheater type heating furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

3. Metal tempering

By properly heating and cooling the metal material, the Preheater type heating furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

4. Metal heat treatment

In addition to forging heating, Preheater type heating furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

5. Improve production efficiency

The Preheater type heating furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

Preheater type heating furnace

3、On-site real shot of Preheater type heating furnace

Various specifications and models of Preheater type heating furnace are displayed for our customers to visit.。

Preheater type heating furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

4、Functional advantages of Preheater type heating furnace

Preheater type heating furnaces have the following advantages.

1. Extend the service life of equipment

The Preheater type heating furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

2. Rapid temperature rise

The Preheater type heating furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

3. Reduce operating costs

The efficient combustion and waste heat recovery system of the Preheater type heating furnace can significantly reduce energy consumption, thus reducing operating costs.

4. easy to operate

The operation interface of the Preheater type heating furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

5. Multiple fuel options

Although the Preheater type heating furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

Preheater type heating furnace

5、Preheater type heating furnace characteristics

The Preheater type heating furnace features are as follows:

1. energy saving and environmental protection

Natural gas is a kind of clean energy, which produces less waste gas and waste smoke after combustion and has little environmental pollution. At the same time, through wall regenerative combustion technology, flue gas waste heat recovery system and other technical means, the Preheater type heating furnace further improves energy utilization efficiency and reduces energy consumption and emissions.

2. energy saving and environmental protection

As a clean energy source, gas produces less waste gas and waste smoke after combustion, which is beneficial to environmental protection. At the same time, some Preheater type heating furnaces are also equipped with waste heat recovery system, which further improves the energy utilization efficiency.

3. Strong adaptability

The Preheater type heating furnace can be used for forging and heating of bar, round steel, square steel, steel plate and other metal materials, and has a wide range of applications.

4. Stable and reliable

The Preheater type heating furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

5. Efficient heating

The Preheater type heating furnace can heat the metal material to the required temperature in a short time and improve the production efficiency.

Preheater type heating furnace

6、Preheater type heating furnace real beat

The panoramic shooting of One-combustion energy saving Preheater type heating furnace is shown as follows.。

Preheater type heating furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

Preheater type heating furnaceit has the functions of anneal, Forging heating, Casting heating, temper and quench，at work,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.，Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.。