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Introduction to Disc heating furnace, advantages, characteristics and principles of forging furnace

2025-5-27

Disc heating furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.。The following is to introduce the Disc heating furnace:

1、Brief introduction of Disc heating furnace

Disc heating furnaceIt is a forging heating device using gas as fuel.,The overall structural design is relatively simple,structure mainly includes: convection chamber, combustor, ventilation system, combustor, Radiation chamber and so on,It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.。

Disc heating furnace

Disc heating furnace

2、Physical picture of Disc heating furnace

The details of the Disc heating furnace are displayed in many directions, and the Disc heating furnace is beautiful and cost-effective.。

Disc heating furnace

Disc heating furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

3、Disc heating furnace explanation video

Speak directly with facts on the spot。

Disc heating furnace

As you can see from the live video.,Shandong yiran energy-saving environment protection co., ltd features include Easy to control, Easy to maintain, energy-efficient, Strong adaptability and Stable and reliable。

4、Working principle of Disc heating furnace

Disc heating furnacethe principle is simple.The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.。

Disc heating furnace

Disc heating furnace

5、Introduction of advantages of Disc heating furnace

The advantages of Disc heating furnace are as follows:

  1. Rapid temperature rise
  2. The Disc heating furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

  3. clean energy
  4. Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

  5. Intelligent control
  6. The Disc heating furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

  7. Uniform heating
  8. The Disc heating furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

  9. clean energy
  10. Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

Disc heating furnace

Disc heating furnace

6、Disc heating furnace advantage

The advantages of Disc heating furnace are as follows:

  1. Extend the service life of equipment
  2. The Disc heating furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

  3. Multiple fuel options
  4. Although the Disc heating furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

  5. easy to operate
  6. The operation interface of the Disc heating furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

  7. Intelligent control
  8. The Disc heating furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

  9. Efficient combustion
  10. The Disc heating furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

Disc heating furnace

Disc heating furnace

Disc heating furnaceit has the functions of normalizing, quench, hardening and tempering, anneal and temper,the product looks beautiful.,It is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.。