Introduction to Spheroidization annealing furnace and heating furnace working principle

Spheroidization annealing furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，It is mostly used in Metal melting and casting, Improve production efficiency, Metal forging heating, Metal forging heating, Improve production efficiency, Metal melting and casting and so on，it is mainly composed of ventilation system, recovery of waste heat, convection chamber, furnace chamber and recovery of waste heat。The following is to introduce the Spheroidization annealing furnace:

1、Brief introduction of Spheroidization annealing furnace

Spheroidization annealing furnaceIt is a forging heating device using gas as fuel.，is a common Spheroidization annealing furnace，energy saving and environmental protection,Strong adaptability,energy-efficient,energy saving and environmental protection,Easy to control，customizable。

Spheroidization annealing furnace

2、Spheroidization annealing furnace use

The purpose of Spheroidization annealing furnace is introduced as follows:

1. Improve production efficiency

The Spheroidization annealing furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

2. Metal forging heating

The Spheroidization annealing furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

3. Metal heat treatment

In addition to forging heating, Spheroidization annealing furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

4. Metal tempering

By properly heating and cooling the metal material, the Spheroidization annealing furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

5. Metal melting and casting

Although it is mainly used for forging heating, some types of Spheroidization annealing furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

Spheroidization annealing furnace

3、Spheroidization annealing furnace structure

The Spheroidization annealing furnace has the following structure

1. Radiation chamber

The heat load of the main place for Spheroidization annealing furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

3. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

4. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

5. Radiation chamber

The heat load of the main place for Spheroidization annealing furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

Spheroidization annealing furnace

4、Spheroidization annealing furnace use

The purpose of Spheroidization annealing furnace is introduced as follows:

1. Energy conservation and environmental protection

The Spheroidization annealing furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

2. Improve production efficiency

The Spheroidization annealing furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

3. Metal forging heating

The Spheroidization annealing furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

4. Metal tempering

By properly heating and cooling the metal material, the Spheroidization annealing furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

5. Metal heat treatment

In addition to forging heating, Spheroidization annealing furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

Spheroidization annealing furnace

5、Spheroidization annealing furnace quotation

The Spheroidization annealing furnace price is introduced as follows:

1. Product configuration difference

The higher the hardware configuration, the greater the product cost, so the sales price of such products will be higher. One-combustion energy saving pays special attention to the hardware configuration of products, so One-combustion energy saving Spheroidization annealing furnace has a higher cost performance.

2. Service factor

Service factors always affect the sales price of products, and high-quality service will make customers have greater satisfaction and recognition. The service factors mainly include pre-sales service, in-sales service and after-sales service. For each stage of service, our company takes the price factor into account and makes a reasonable judgment between service and price, so that the Spheroidization annealing furnace price and service can meet the actual needs of customers.

3. product function

The more functions a product has, the higher its manufacturing cost, so that the product can be used by customers as much as possible, which can create more useful value for customers, so the price will be higher.

4. raw material

The quality of materials directly determines the cost. The worse the materials are, the lower the cost will be, and the cheaper the price will be. Of course, the materials are better and the cost is higher, so the overall quotation is naturally higher.

5. Manufacturer's strength

Direct selling by manufacturers and sales by middlemen will also affect product prices. There are not too many links among direct selling products, so the cost required by manufacturers is low, and the price of Spheroidization annealing furnace is low. Customers can also put products into production in advance. On the contrary, when purchasing products from middlemen, there are not only many links, but also the price of Spheroidization annealing furnace is much higher, so customers should choose products directly sold by manufacturers when purchasing.

Spheroidization annealing furnace

6、Brief introduction of One-combustion energy saving

One-combustion energy saving is a professional manufacturer of heating furnace, which produces Spheroidization annealing furnace with the advantage is The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost. and reasonable prices. Welcome new and old customers to visit and buy. Click online consultation。

One-combustion energy saving

Spheroidization annealing furnaceit has the functions of normalizing, quench, temper, hardening and tempering and normalizing，the product looks atmospheric.，It is an efficient, energy-saving and environment-friendly metal heating device.。