What is a Multi station annealing and heating furnace? Introduction to the advantages, characteristics, and principles of the Forging furnace

Multi station annealing and heating furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，at the start of the operation,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.，the advantage is Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.，it has the functions of normalizing, anneal, quench, hardening and tempering and Casting heating，it is an ideal choice for customers to buy Multi station annealing and heating furnace。The following is to introduce the Multi station annealing and heating furnace:

1、Brief introduction of Multi station annealing and heating furnace

Multi station annealing and heating furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，widely used in aerospace, electron, war industry, metallurgy, automobile and other fields，it is usually composed of recovery of waste heat, ventilation system, Radiation chamber, combustor and ventilation system，This productThe overall structural design is simple and novel.，support customization。

Multi station annealing and heating furnace

2、Video analysis of Multi station annealing and heating furnace

The following is the live video of Multi station annealing and heating furnace designed and produced by One-combustion energy saving for users, from which we can see the the advantage is The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability. of One-combustion energy savingProduction and processing的Multi station annealing and heating furnace.。

Multi station annealing and heating furnace

As you can see from the live video.，One-combustion energy saving it is widely used in light industry, material, Machinery manufacturing, surface treatment and heat treatment。

3、Multi station annealing and heating furnace function

Multi station annealing and heating furnacemultifunctional, with functions such as heat treatment, heat treatment, Forging heating, Casting heating and normalizing，the product looks beautiful.，is a common Multi station annealing and heating furnace，be of high quality。

Multi station annealing and heating furnace

4、Structural characteristics of Multi station annealing and heating furnace

The Multi station annealing and heating furnace has the following structure

1. Radiation chamber

The heat load of the main place for Multi station annealing and heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. furnace chamber

A space for holding metallic materials for heating.

3. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

4. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

5. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

Multi station annealing and heating furnace

5、Multi station annealing and heating furnace application

Multi station annealing and heating furnaces have the following purposes.

1. Improve production efficiency

The Multi station annealing and heating furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

2. Energy conservation and environmental protection

The Multi station annealing and heating furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

3. Metal melting and casting

Although it is mainly used for forging heating, some types of Multi station annealing and heating furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

4. Metal heat treatment

In addition to forging heating, Multi station annealing and heating furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

5. Improve production efficiency

The Multi station annealing and heating furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

Multi station annealing and heating furnace

6、Multi station annealing and heating furnace price concessions

The Multi station annealing and heating furnace price is introduced as follows:

1. market supply and demand

Market supply and demand is the main objective factor to determine the price, and the imbalance between supply and demand affects the price change. Generally speaking, when the Multi station annealing and heating furnace market is in short supply, its price will increase relatively; On the contrary, when the supply exceeds the demand, it also indicates that the competition among manufacturers is fierce. In order to better improve the visibility of manufacturers and occupy a more favorable market position, manufacturers will generally lower their prices appropriately; Only when the market supply and demand reach a balanced state can its normal price be realized.

2. Quality advantages and disadvantages

The higher the quality of the product, the longer its service life will be, and such products can create more amazing economic value for customers as much as possible. At the same time, customers are quite fond of such products, and One-combustion energy saving's product quality is guaranteed and the price is cost-effective.

3. Model size

One-combustion energy saving Multi station annealing and heating furnace has various specifications and models, and the prices of different specifications and models are also different. The main difference lies in the different technologies used in the products and the different manufacturing costs. One-combustion energy saving Regularly launch various preferential activities

4. Company size

There are many manufacturers of products in Jinan, and the strength, technology and after-sales of each manufacturer are different, so the quotation for Multi station annealing and heating furnace is naturally different.

5. Overall configuration

The difference in Multi station annealing and heating furnace configuration will affect the product cost price. The higher the configuration, the higher the product cost price and the higher the overall selling price of the product. It is suggested that customers should compare whether the configuration is in line with the quotation when purchasing products, and compare more companies.

Multi station annealing and heating furnace

Multi station annealing and heating furnacethe principle is simple.Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.，at work,The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.，Simple structure and reliable operation.，structure mainly includes: convection chamber, ventilation system, combustor, furnace chamber, recovery of waste heat and so on。