What is a Continuous tempering furnace? Forging furnace specifications, models, and parameters

Continuous tempering furnaceIt is a forging heating device using gas as fuel.，the product looks beautiful.。The following is to introduce the Continuous tempering furnace:

1、Brief introduction of Continuous tempering furnace

Continuous tempering furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，it has the functions of Forging heating, Casting heating, anneal, temper and heat treatment，is a common Continuous tempering furnace。

Continuous tempering furnace

2、Introduction of Continuous tempering furnace characteristics

Continuous tempering furnace has the following characteristics

1. Easy to maintain

The structural design of the Continuous tempering furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

2. energy saving and environmental protection

As a clean energy source, gas produces less waste gas and waste smoke after combustion, which is beneficial to environmental protection. At the same time, some Continuous tempering furnaces are also equipped with waste heat recovery system, which further improves the energy utilization efficiency.

3. Easy to control

By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

4. Strong adaptability

The Continuous tempering furnace is suitable for forging and heating of various metal materials and has a wide range of applications.

5. Stable and reliable

The Continuous tempering furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

Continuous tempering furnace

3、Advantages of Continuous tempering furnace principle

Continuous tempering furnaceat work,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.，super quality and competitive price。

Continuous tempering furnace

4、Continuous tempering furnace structure composition

The Continuous tempering furnace has the following structure

1. Radiation chamber

The heat load of the main place for Continuous tempering furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

3. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

4. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

5. furnace chamber

A space for holding metallic materials for heating.

Continuous tempering furnace

5、Continuous tempering furnace function

Continuous tempering furnacemultifunctional, with functions such as Forging heating, Casting heating, hardening and tempering, normalizing and quench，It is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.，is an advanced Continuous tempering furnace developed by our company in combination with the actual situation of the industry。

Continuous tempering furnace

6、One-combustion energy saving workshop real shot

Speak directly with facts on the spot。

Continuous tempering furnace

As you can see from the live video.One-combustion energy saving it is mainly composed of convection chamber, ventilation system, ventilation system, convection chamber and recovery of waste heat，Continuous tempering furnaceThe overall structural design is simple and novel.。

Continuous tempering furnaceCommonly used inMetal forging heating,Metal tempering,Metal heat treatment,Metal melting and casting,Energy conservation and environmental protection and so on，the advantage is Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.，Strong adaptability,energy-efficient,Easy to control,Stable and reliable,Strong adaptability。