Introduction to Rapid quenching furnace and Forging furnace advantages and features

Rapid quenching furnaceIt is a forging heating device using gas as fuel.，it has been widely used in petroleum, automobile, material, electron, Machinery manufacturing and other industries，the product looks atmospheric.，it is an ideal choice for customers to buy Rapid quenching furnace。The following is to introduce the Rapid quenching furnace:

1、Brief introduction of Rapid quenching furnace

Rapid quenching furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，at runtime,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.。

Rapid quenching furnace

2、Rapid quenching furnace HD real picture

Overview of high-definition pictures,the product looks beautiful., different specifications and models。

Rapid quenching furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

3、Introduction of Rapid quenching furnace characteristics

Rapid quenching furnace has the following characteristics

1. Stable and reliable

The Rapid quenching furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

2. Efficient heating

The Rapid quenching furnace can heat the metal material to the required temperature in a short time and improve the production efficiency.

3. energy saving and environmental protection

Natural gas is a kind of clean energy, which produces less waste gas and waste smoke after combustion and has little environmental pollution. At the same time, through wall regenerative combustion technology, flue gas waste heat recovery system and other technical means, the Rapid quenching furnace further improves energy utilization efficiency and reduces energy consumption and emissions.

4. Strong adaptability

The Rapid quenching furnace can be used for forging and heating of bar, round steel, square steel, steel plate and other metal materials, and has a wide range of applications.

5. Stable and reliable

The Rapid quenching furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

Rapid quenching furnace

4、Rapid quenching furnace structure composition

The Rapid quenching furnace structure is introduced as follows:

1. furnace chamber

A space for holding metallic materials for heating.

2. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

3. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

4. furnace chamber

A space for holding metallic materials for heating.

5. Radiation chamber

The heat load of the main place for Rapid quenching furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

Rapid quenching furnace

5、Rapid quenching furnace HD real shot

You can buy Rapid quenching furnace according to your needs and show you Rapid quenching furnace videos.。

Rapid quenching furnace

As you can see from the live video.，One-combustion energy saving Simple structure and reliable operation.，it has the structure of combustor, furnace chamber, recovery of waste heat, ventilation system and convection chamber。

6、Rapid quenching furnace principle

Rapid quenching furnacethe principle is simple.The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.，is a Rapid quenching furnace，Cheap and high quality。

Rapid quenching furnace

Rapid quenching furnaceis a popular Rapid quenching furnace，It is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.。