Introduction to Isothermal continuous quenching industrial furnace and Forging furnace structure principle

Isothermal continuous quenching industrial furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，the advantage is It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.，it has the functions of anneal, hardening and tempering, Casting heating, normalizing and quench，it is usually composed of Radiation chamber, combustor, furnace chamber, furnace chamber and ventilation system，productSimple structure and advanced technology.，The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.。The following is to introduce the Isothermal continuous quenching industrial furnace:

1、Brief introduction of Isothermal continuous quenching industrial furnace

Isothermal continuous quenching industrial furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，It has a wide range of uses, including Energy conservation and environmental protection, Improve production efficiency, Metal heat treatment, Metal heat treatment and Improve production efficiency，the product looks atmospheric.。

Isothermal continuous quenching industrial furnace

2、Isothermal continuous quenching industrial furnace use

The purpose of Isothermal continuous quenching industrial furnace is introduced as follows:

1. Metal tempering

By properly heating and cooling the metal material, the Isothermal continuous quenching industrial furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

2. Metal forging heating

The Isothermal continuous quenching industrial furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

3. Energy conservation and environmental protection

The Isothermal continuous quenching industrial furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

4. Improve production efficiency

The Isothermal continuous quenching industrial furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

5. Metal heat treatment

In addition to forging heating, Isothermal continuous quenching industrial furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

Isothermal continuous quenching industrial furnace

3、Advantages of Isothermal continuous quenching industrial furnace principle

Isothermal continuous quenching industrial furnacein the course of work,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.，is a kind of high quality and low price Isothermal continuous quenching industrial furnace，It is an efficient, energy-saving and environment-friendly metal heating device.，is based on One-combustion energy saving is carefully developed by One-combustion energy saving combined with advanced technology。

Isothermal continuous quenching industrial furnace

4、Isothermal continuous quenching industrial furnace structure

The Isothermal continuous quenching industrial furnace structure is introduced as follows:

1. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

2. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

3. Radiation chamber

The heat load of the main place for Isothermal continuous quenching industrial furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

4. furnace chamber

A space for holding metallic materials for heating.

5. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

Isothermal continuous quenching industrial furnace

5、Isothermal continuous quenching industrial furnace introduction video

On-site aerial photography of Isothermal continuous quenching industrial furnace。

Isothermal continuous quenching industrial furnace

As you can see from the live video.，One-combustion energy saving the advantage is Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.。

6、How much is the Isothermal continuous quenching industrial furnace?

The Isothermal continuous quenching industrial furnace price is introduced as follows:

1. Brand strength

At present, there are various brands of Isothermal continuous quenching industrial furnace in Shandong(Province). The performance, quality and after-sales of products under different brands are different, and the prices of Isothermal continuous quenching industrial furnace are different.

2. Manufacturer scale

Our factory has mature and perfect production technology, advanced and intelligent processing technology, abundant labor resources and low investment. Coupled with the influence of special geographical location, our company has invested much less in manpower, material resources and financial resources than other manufacturers.

3. marketing channel

One-combustion energy saving has long used the sales method of small profits but quick turnover to sell products, and the product price, market price and ex-factory price are the same. The purpose of this is to improve the sales volume of products and the visibility of enterprises.

4. product function

The more functions a product has, the higher its manufacturing cost, so that the product can be used by customers as much as possible, which can create more useful value for customers, so the price will be higher.

5. market quotation

The amount of customers' demand for Isothermal continuous quenching industrial furnace in the market also has a great influence on the price. When there are many customers purchasing this product in the market and the supply quantity of manufacturers is small, the Isothermal continuous quenching industrial furnace price will be very high. On the contrary, when fewer customers purchase this product, there will be a phenomenon of oversupply, and the price of Isothermal continuous quenching industrial furnace will naturally be reduced.

Isothermal continuous quenching industrial furnace

Isothermal continuous quenching industrial furnacemultifunctional, with functions such as normalizing, hardening and tempering, heat treatment, Casting heating and temper，It is mostly used in Metal tempering, Energy conservation and environmental protection, Metal melting and casting, Metal forging heating, Improve production efficiency, Metal forging heating and so on，Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.。