Introduction to Round tube heat treatment furnace and Forging furnace structure principle

Round tube heat treatment furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，widely used in heat treatment, electron, automobile, machinery, war industry and other fields。

1、Brief introduction of Round tube heat treatment furnace

Round tube heat treatment furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，is a kind of high quality and low price Round tube heat treatment furnace，the advantage is Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.，is a Round tube heat treatment furnace newly developed by One-combustion energy saving。

Round tube heat treatment furnace

2、Structural advantages of Round tube heat treatment furnace

The Round tube heat treatment furnace has the following structure

1. furnace chamber

A space for holding metallic materials for heating.

2. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

3. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

4. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

5. Radiation chamber

The heat load of the main place for Round tube heat treatment furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

Round tube heat treatment furnace

3、Round tube heat treatment furnace application

Round tube heat treatment furnaces have the following purposes.

1. Energy conservation and environmental protection

The Round tube heat treatment furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

2. Metal heat treatment

In addition to forging heating, Round tube heat treatment furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

3. Improve production efficiency

The Round tube heat treatment furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

4. Metal tempering

By properly heating and cooling the metal material, the Round tube heat treatment furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

5. Metal melting and casting

Although it is mainly used for forging heating, some types of Round tube heat treatment furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

Round tube heat treatment furnace

4、Introduction of Round tube heat treatment furnace characteristics

Round tube heat treatment furnace has the following characteristics

1. energy saving and environmental protection

As a clean energy source, natural gas produces less pollutants after combustion, which is beneficial to environmental protection. At the same time, the application of waste heat recovery system further improves the energy utilization efficiency.

2. Strong adaptability

The Round tube heat treatment furnace can be used for forging and heating of bar, round steel, square steel, steel plate and other metal materials, and has a wide range of applications.

3. Easy to control

The combustion system and ventilation system of the Round tube heat treatment furnace can be adjusted as required to accurately control the temperature and atmosphere in the furnace and meet the heating requirements of different metal materials.

4. Stable and reliable

The Round tube heat treatment furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

5. Easy to maintain

The structural design of the Round tube heat treatment furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

Round tube heat treatment furnace

5、How much is the Round tube heat treatment furnace?

The Round tube heat treatment furnace price is introduced as follows:

1. Self quality

The quality of the Round tube heat treatment furnace is the key factor that affects its price. The manufacturer of high-quality products has high cost in production and high product performance, which can bring higher economic benefits to customers. Because the manufacturer of high-quality products has high production investment, the manufacturer is on the high side when positioning the Round tube heat treatment furnace price.

2. product function

The more functions a product has, the higher its manufacturing cost, so that the product can be used by customers as much as possible, which can create more useful value for customers, so the price will be higher.

3. Brand strength

At present, there are various brands of Round tube heat treatment furnace in Jinan, Shandong province. The performance, quality and after-sales of products under different brands are different, and the prices of Round tube heat treatment furnace are different.

4. market factors

This is one of the external factors that lead to price fluctuation. Only after fully understanding the market can we make a reasonable decision. One-combustion energy saving has a deep understanding of this factor, so the price of our Round tube heat treatment furnace is more reasonable.

5. cost of production

The manufacturer has a fixed raw material supplier, so that the raw material price given by the raw material supplier to the manufacturer will be lower, the raw material cost invested by the manufacturer will be reduced, and the price of the Round tube heat treatment furnace will also be reduced.

Round tube heat treatment furnace

6、company introduction

One-combustion energy saving has many years of experience in Round tube heat treatment furnace production, and is a professional Round tube heat treatment furnace manufacturer. With favorable Round tube heat treatment furnace price, stable product quality, rich product series and perfect after-sales service system, the company strives to become an advanced Round tube heat treatment furnace manufacturer in Jinan.。

One-combustion energy saving

Round tube heat treatment furnaceEasy to maintain,Strong adaptability,energy-efficient,Easy to control,energy saving and environmental protection，at the start of the operation,The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.。