Introduction to Dual car split furnace, introduction to Forging furnace advantages and characteristics

Dual car split furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.。

1、Brief introduction of Dual car split furnace

Dual car split furnaceIt is a forging heating device using gas as fuel.，features include Easy to control, Strong adaptability, energy-efficient, Easy to control and Easy to maintain，it has the functions of hardening and tempering, normalizing, quench, anneal and Forging heating，the product looks beautiful.，multifunctional, with functions such as Casting heating, temper, heat treatment, Casting heating and quench。

Dual car split furnace

2、Structural characteristics of Dual car split furnace

The Dual car split furnace has the following structure

1. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

2. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

3. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

4. furnace chamber

A space for holding metallic materials for heating.

5. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

Dual car split furnace

3、Functional advantages of Dual car split furnace

Dual car split furnaces have the following advantages.

1. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

2. Improve product quality

Because the Dual car split furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

3. Wide application range

The Dual car split furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

4. Reduce operating costs

The efficient combustion and waste heat recovery system of the Dual car split furnace can significantly reduce energy consumption, thus reducing operating costs.

5. Extend the service life of equipment

The Dual car split furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

Dual car split furnace

4、Dual car split furnace work site real shot

One-combustion energy saving Dual car split furnace complete specifications and models, new and old customers can choose at will, and high-definition pictures are available for customers' reference.。

Dual car split furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

5、Dual car split furnace structure

The Dual car split furnace structure is introduced as follows:

1. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

2. Radiation chamber

The heat load of the main place for Dual car split furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

3. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

4. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

5. furnace chamber

A space for holding metallic materials for heating.

Dual car split furnace

6、Advantages of Dual car split furnace principle

Dual car split furnaceat work,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.，it mainly includes ventilation system, furnace chamber, combustor, Radiation chamber and combustor，has been favored by more and more customers.。

Dual car split furnace

Dual car split furnacethe product looks atmospheric.，in the course of work,Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.。