Introduction to Dual car carbonization furnace and forging furnace advantages and features

Dual car carbonization furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，It can be used for Improve production efficiency, Metal heat treatment, Metal melting and casting, Metal forging heating, Metal tempering, Energy conservation and environmental protection and so on。The following is to introduce the Dual car carbonization furnace:

1、Brief introduction of Dual car carbonization furnace

Dual car carbonization furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.。

Dual car carbonization furnace

2、Dual car carbonization furnace video detail

The following is the live video of Dual car carbonization furnace designed and produced by One-combustion energy saving for users, from which we can see the the advantage is Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs. of Dual car carbonization furnace.。

Dual car carbonization furnace

As you can see from the live video.，Shandong yiran energy-saving environment protection co., ltd Stable and reliable,Stable and reliable,Easy to maintain,energy-efficient,energy saving and environmental protection。

3、Dual car carbonization furnace application

Dual car carbonization furnaces have the following purposes.

1. Metal melting and casting

Although it is mainly used for forging heating, some types of Dual car carbonization furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

2. Improve production efficiency

The Dual car carbonization furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

3. Metal tempering

By properly heating and cooling the metal material, the Dual car carbonization furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

4. Metal heat treatment

In addition to forging heating, Dual car carbonization furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

5. Energy conservation and environmental protection

The Dual car carbonization furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

Dual car carbonization furnace

4、Working principle of Dual car carbonization furnace

Dual car carbonization furnaceThe high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.。

Dual car carbonization furnace

5、Dual car carbonization furnace characteristics

The Dual car carbonization furnace features are as follows:

1. Stable and reliable

The Dual car carbonization furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

2. Easy to maintain

The structural design of the Dual car carbonization furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

3. Easy to control

By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

4. Stable and reliable

The Dual car carbonization furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

5. energy saving and environmental protection

As a clean energy source, gas produces less waste gas and waste smoke after combustion, which is beneficial to environmental protection. At the same time, some Dual car carbonization furnaces are also equipped with waste heat recovery system, which further improves the energy utilization efficiency.

Dual car carbonization furnace

6、Dual car carbonization furnace structure composition

The Dual car carbonization furnace structure is introduced as follows:

1. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

2. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

3. furnace chamber

A space for holding metallic materials for heating.

4. Radiation chamber

The heat load of the main place for Dual car carbonization furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

5. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

Dual car carbonization furnace

Dual car carbonization furnaceusually used in light industry, heat treatment, shipping, petroleum, Household necessities and other fields，Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.，is a common Dual car carbonization furnace。