Introduction to Dual car insulation heating furnace and forging furnace working principle

Dual car insulation heating furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，the main features are energy saving and environmental protection, Easy to maintain, Strong adaptability, energy-efficient and energy saving and environmental protection，is a common Dual car insulation heating furnace。The following is to introduce the Dual car insulation heating furnace:

1、Brief introduction of Dual car insulation heating furnace

Dual car insulation heating furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，the product looks atmospheric.，at runtime,The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.，It has the functions of Metal forging heating, Metal tempering, Metal heat treatment, Improve production efficiency and Energy conservation and environmental protection，the product looks beautiful.。

Dual car insulation heating furnace

2、Dual car insulation heating furnace principle

Dual car insulation heating furnacein the course of work,The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.。

Dual car insulation heating furnace

3、Dual car insulation heating furnace structure composition

The Dual car insulation heating furnace structure is introduced as follows:

1. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

2. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

3. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

4. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

5. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

Dual car insulation heating furnace

4、Introduction of advantages of Dual car insulation heating furnace

The advantages of Dual car insulation heating furnace are as follows:

1. Uniform heating

The Dual car insulation heating furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

2. Reduce operating costs

The efficient combustion and waste heat recovery system of the Dual car insulation heating furnace can significantly reduce energy consumption, thus reducing operating costs.

3. Improve product quality

Because the Dual car insulation heating furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

4. Uniform heating

The Dual car insulation heating furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

5. easy to operate

The operation interface of the Dual car insulation heating furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

Dual car insulation heating furnace

5、Dual car insulation heating furnace characteristics

The Dual car insulation heating furnace features are as follows:

1. Efficient heating

The Dual car insulation heating furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

2. Strong adaptability

The Dual car insulation heating furnace can be used for forging and heating of bar, round steel, square steel, steel plate and other metal materials, and has a wide range of applications.

3. energy saving and environmental protection

Natural gas is a kind of clean energy, which produces less waste gas and waste smoke after combustion and has little environmental pollution. At the same time, through wall regenerative combustion technology, flue gas waste heat recovery system and other technical means, the Dual car insulation heating furnace further improves energy utilization efficiency and reduces energy consumption and emissions.

4. Easy to control

By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

5. Easy to maintain

The structural design of the Dual car insulation heating furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

Dual car insulation heating furnace

6、Dual car insulation heating furnace characteristics

The Dual car insulation heating furnace features are as follows:

1. Stable and reliable

The Dual car insulation heating furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

2. Efficient heating

The Dual car insulation heating furnace can heat the metal material to the required temperature in a short time and improve the production efficiency.

3. energy saving and environmental protection

As a clean energy source, gas produces less waste gas and waste smoke after combustion, which is beneficial to environmental protection. At the same time, some Dual car insulation heating furnaces are also equipped with waste heat recovery system, which further improves the energy utilization efficiency.

4. Strong adaptability

The Dual car insulation heating furnace is suitable for forging and heating of various metal materials and has a wide range of applications.

5. Stable and reliable

The Dual car insulation heating furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

Dual car insulation heating furnace

Dual car insulation heating furnacethe product looks atmospheric.，it has the functions of quench, normalizing, temper, hardening and tempering and heat treatment，features include Stable and reliable, Easy to maintain, Easy to control, Strong adaptability and energy-efficient。