What is a Automated trolley furnace? Introduction to the advantages and characteristics of Forging furnace functions

Automated trolley furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.，Widely used in Metal melting and casting, Energy conservation and environmental protection, Metal heat treatment, Metal tempering and Improve production efficiency，support customization。The following is to introduce the Automated trolley furnace:

1、Brief introduction of Automated trolley furnace

Automated trolley furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，it is an ideal choice for customers to buy Automated trolley furnace。

Automated trolley furnace

2、Automated trolley furnace function

Automated trolley furnaceit has the functions of normalizing, Forging heating, Casting heating, normalizing and temper，the product looks beautiful.。

Automated trolley furnace

3、Automated trolley furnace use

The purpose of Automated trolley furnace is introduced as follows:

1. Metal tempering

By properly heating and cooling the metal material, the Automated trolley furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

2. Metal forging heating

The Automated trolley furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

3. Metal heat treatment

In addition to forging heating, Automated trolley furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

4. Improve production efficiency

The Automated trolley furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

5. Metal forging heating

The Automated trolley furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

Automated trolley furnace

4、Structural characteristics of Automated trolley furnace

The Automated trolley furnace structure is introduced as follows:

1. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

2. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

3. furnace chamber

A space for holding metallic materials for heating.

4. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

5. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

Automated trolley furnace

5、Working principle of Automated trolley furnace

Automated trolley furnaceat runtime,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.。

Automated trolley furnace

6、One-combustion energy saving workshop real shot

Speak directly with facts on the spot。

Automated trolley furnace

As you can see from the live video.One-combustion energy saving the main features are energy saving and environmental protection, Stable and reliable, Strong adaptability, Easy to maintain and energy-efficient。

Automated trolley furnaceis a kind of high quality and low price Automated trolley furnace，It can be used for Metal forging heating, Energy conservation and environmental protection, Metal melting and casting, Metal heat treatment, Metal tempering, Improve production efficiency and so on，the advantage is Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.。