Introduction to Protective gas trolley heating furnace, introduction to heating furnace function advantages and characteristics

Protective gas trolley heating furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.。The following is to introduce the Protective gas trolley heating furnace:

1、Brief introduction of Protective gas trolley heating furnace

Protective gas trolley heating furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，generally, it is composed of recovery of waste heat, ventilation system, Radiation chamber, combustor, ventilation system and other major components，be loved by our customers.。

Protective gas trolley heating furnace

2、Protective gas trolley heating furnace application

Protective gas trolley heating furnaces have the following purposes.

1. Improve production efficiency

The Protective gas trolley heating furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

2. Metal melting and casting

Although it is mainly used for forging heating, some types of Protective gas trolley heating furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

3. Metal tempering

By properly heating and cooling the metal material, the Protective gas trolley heating furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

4. Improve production efficiency

The Protective gas trolley heating furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

5. Metal forging heating

The Protective gas trolley heating furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

Protective gas trolley heating furnace

3、Advantages of Protective gas trolley heating furnace principle

Protective gas trolley heating furnaceat work,The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.，it has been widely used in Machinery manufacturing, Household necessities, building materials, petroleum, shipping and other industries，support customization。

Protective gas trolley heating furnace

4、Protective gas trolley heating furnace structure composition

The Protective gas trolley heating furnace has the following structure

1. Radiation chamber

The heat load of the main place for Protective gas trolley heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. furnace chamber

A space for holding metallic materials for heating.

3. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

4. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

5. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

Protective gas trolley heating furnace

5、Protective gas trolley heating furnace advantage

The advantages of Protective gas trolley heating furnace are as follows:

1. Wide application range

The Protective gas trolley heating furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

2. Improve product quality

Because the Protective gas trolley heating furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

3. Extend the service life of equipment

The Protective gas trolley heating furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

4. Rapid temperature rise

The Protective gas trolley heating furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

5. Efficient combustion

The Protective gas trolley heating furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

Protective gas trolley heating furnace

6、Functional advantages of Protective gas trolley heating furnace

Protective gas trolley heating furnaces have the following advantages.

1. Intelligent control

The Protective gas trolley heating furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

2. Multiple fuel options

Although the Protective gas trolley heating furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

3. easy to operate

The operation interface of the Protective gas trolley heating furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

4. Reduce operating costs

The efficient combustion and waste heat recovery system of the Protective gas trolley heating furnace can significantly reduce energy consumption, thus reducing operating costs.

5. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

Protective gas trolley heating furnace

Protective gas trolley heating furnacethe principle is simple.The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.，is a common Protective gas trolley heating furnace，structure mainly includes: combustor, convection chamber, ventilation system, recovery of waste heat, Radiation chamber and so on。