Introduction to Roller type ball annealing furnace, forging furnace advantages, characteristics and principles

Roller type ball annealing furnaceIt is a forging heating device using gas as fuel.，in the course of work,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.。The following is to introduce the Roller type ball annealing furnace:

1、Brief introduction of Roller type ball annealing furnace

Roller type ball annealing furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，is a popular Roller type ball annealing furnace，It can be used for Improve production efficiency, Metal forging heating, Improve production efficiency, Metal melting and casting, Metal heat treatment, Metal tempering and so on，the principle is simple.Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.，The structural design is more advanced and reasonable.，it mainly includes furnace chamber, combustor, recovery of waste heat, furnace chamber and Radiation chamber。

Roller type ball annealing furnace

2、Video analysis of Roller type ball annealing furnace

The following is the live video of Roller type ball annealing furnace designed and produced by One-combustion energy saving for users, from which we can see the the advantage is Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion. of Roller type ball annealing furnace.。

Roller type ball annealing furnace

As you can see from the live video.，Shandong yiran energy-saving environment protection co., ltd it is widely used inHousehold necessities,heat treatment,metallurgy,Machinery manufacturing,war industry and other industries。

3、Structural characteristics of Roller type ball annealing furnace

The Roller type ball annealing furnace has the following structure

1. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

2. Radiation chamber

The heat load of the main place for Roller type ball annealing furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

3. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

4. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

5. Radiation chamber

The heat load of the main place for Roller type ball annealing furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

Roller type ball annealing furnace

4、Roller type ball annealing furnace function

Roller type ball annealing furnacemultifunctional, with functions such as Forging heating, quench, anneal, Forging heating and temper，The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.，the main features are Easy to maintain, Easy to control, energy-efficient, Stable and reliable and energy saving and environmental protection，It is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，modern technology。

Roller type ball annealing furnace

5、Introduction of Roller type ball annealing furnace characteristics

Roller type ball annealing furnace has the following characteristics

1. Stable and reliable

The Roller type ball annealing furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

2. energy saving and environmental protection

Natural gas is a kind of clean energy, which produces less waste gas and waste smoke after combustion and has little environmental pollution. At the same time, through wall regenerative combustion technology, flue gas waste heat recovery system and other technical means, the Roller type ball annealing furnace further improves energy utilization efficiency and reduces energy consumption and emissions.

3. Strong adaptability

The Roller type ball annealing furnace is suitable for forging and heating of various metal materials and has a wide range of applications.

4. Efficient heating

The Roller type ball annealing furnace can heat the metal material to the required temperature in a short time and improve the production efficiency.

5. energy saving and environmental protection

As a clean energy source, gas produces less waste gas and waste smoke after combustion, which is beneficial to environmental protection. At the same time, some Roller type ball annealing furnaces are also equipped with waste heat recovery system, which further improves the energy utilization efficiency.

Roller type ball annealing furnace

Roller type ball annealing furnaceis a Roller type ball annealing furnace，in the course of work,The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.，the product looks atmospheric.。