Introduction to Metal heat treatment trolley forging furnace and forging furnace working principle

Metal heat treatment trolley forging furnaceIt is a forging heating device using gas as fuel.，It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.，was developed and designed by One-combustion energy saving。

1、Brief introduction of Metal heat treatment trolley forging furnace

Metal heat treatment trolley forging furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，is carefully developed by One-combustion energy saving combined with advanced technology。

Metal heat treatment trolley forging furnace

2、Metal heat treatment trolley forging furnace structure composition

The Metal heat treatment trolley forging furnace has the following structure

1. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

2. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

3. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

4. furnace chamber

A space for holding metallic materials for heating.

5. Radiation chamber

The heat load of the main place for Metal heat treatment trolley forging furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

Metal heat treatment trolley forging furnace

3、Introduction of Metal heat treatment trolley forging furnace characteristics

Metal heat treatment trolley forging furnace has the following characteristics

1. Easy to maintain

The structural design of the Metal heat treatment trolley forging furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

2. Easy to maintain

The structural design of the Metal heat treatment trolley forging furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

3. Efficient heating

The Metal heat treatment trolley forging furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

4. Strong adaptability

The Metal heat treatment trolley forging furnace can be used for forging and heating of bar, round steel, square steel, steel plate and other metal materials, and has a wide range of applications.

5. energy saving and environmental protection

Natural gas is a kind of clean energy, which produces less waste gas and waste smoke after combustion and has little environmental pollution. At the same time, through wall regenerative combustion technology, flue gas waste heat recovery system and other technical means, the Metal heat treatment trolley forging furnace further improves energy utilization efficiency and reduces energy consumption and emissions.

Metal heat treatment trolley forging furnace

4、Advantages of Metal heat treatment trolley forging furnace principle

Metal heat treatment trolley forging furnacein the course of work,Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.，multifunctional, with functions such as normalizing, heat treatment, hardening and tempering, anneal and normalizing，It is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，Mainly used forEnergy conservation and environmental protection,Metal melting and casting,Metal heat treatment,Improve production efficiency andMetal forging heating，the advantage is The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.。

Metal heat treatment trolley forging furnace

5、Metal heat treatment trolley forging furnace function

Metal heat treatment trolley forging furnaceit has the functions of heat treatment, hardening and tempering, Forging heating, quench and Casting heating，Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.，features include Easy to maintain, Strong adaptability, energy-efficient, Easy to control and energy saving and environmental protection。

Metal heat treatment trolley forging furnace

6、Metal heat treatment trolley forging furnace price concessions

The Metal heat treatment trolley forging furnace price is introduced as follows:

1. technology

High-tech products need more advanced technology to support them, so products with higher performance will also lead to a general increase in their prices, and vice versa.

2. market demand

The market has great fluctuation, which is also the key factor that leads to the imbalance and instability of supply and demand, and then leads to great changes in product prices. Only after a comprehensive understanding and investigation of the market can we make a reasonable decision, and then we can formulate a Metal heat treatment trolley forging furnace price sales plan that customers are satisfied with, and the main reason for its price rationality is also reflected here.

3. cost of production

The cost of manufacturing Metal heat treatment trolley forging furnace varies from manufacturer to manufacturer. The higher the cost of manufacturing products, the higher the product price will be. On the other hand, the lower the production cost, the lower the product price, but the quality of products with high production cost is guaranteed, which can reduce the maintenance cost of customers.

4. type of operation

Each manufacturer's sales model is different, and the preferential degree of products is also different. Some manufacturers adopt the mode of "thin profit and quick turnover", and the price is relatively cheap. Some manufacturers sell their products at high prices to earn high profits. When purchasing products, they must compare the prices to avoid being cheated.

5. brand

Different brands of products in the same series have more or less differences in product prices, and different brands of Metal heat treatment trolley forging furnace have more or less differences in price.

Metal heat treatment trolley forging furnace

Metal heat treatment trolley forging furnaceIt is a product series that integrates Metal tempering, Metal forging heating, Metal heat treatment, Improve production efficiency and Metal melting and casting，at work,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.。