What is a Mobile trolley furnace? Introduction to the advantages and characteristics of the Forging furnace

Mobile trolley furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，multifunctional, with functions such as quench, Forging heating, temper, anneal and normalizing，is a kind of high quality and low price Mobile trolley furnace，features include energy saving and environmental protection, Easy to maintain, Stable and reliable, Easy to control and Easy to maintain，the product looks atmospheric.。

1、Brief introduction of Mobile trolley furnace

Mobile trolley furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，It has a wide range of uses, including Metal tempering, Energy conservation and environmental protection, Metal melting and casting, Metal heat treatment and Metal tempering，it is mainly composed of ventilation system, convection chamber, recovery of waste heat, Radiation chamber and ventilation system，be loved by our customers.。

Mobile trolley furnace

2、Introduction of advantages of Mobile trolley furnace

Mobile trolley furnaces have the following advantages.

1. Efficient combustion

The Mobile trolley furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

2. Extend the service life of equipment

The Mobile trolley furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

3. Uniform heating

The Mobile trolley furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

4. easy to operate

The operation interface of the Mobile trolley furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

5. Extend the service life of equipment

The Mobile trolley furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

Mobile trolley furnace

3、Mobile trolley furnace use

The purpose of Mobile trolley furnace is introduced as follows:

1. Metal heat treatment

In addition to forging heating, Mobile trolley furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

2. Improve production efficiency

The Mobile trolley furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

3. Metal tempering

By properly heating and cooling the metal material, the Mobile trolley furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

4. Metal melting and casting

Although it is mainly used for forging heating, some types of Mobile trolley furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

5. Metal forging heating

The Mobile trolley furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

Mobile trolley furnace

4、Structural characteristics of Mobile trolley furnace

The Mobile trolley furnace has the following structure

1. Radiation chamber

The heat load of the main place for Mobile trolley furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

3. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

4. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

5. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

Mobile trolley furnace

5、Functional advantages of Mobile trolley furnace

Mobile trolley furnaces have the following advantages.

1. Multiple fuel options

Although the Mobile trolley furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

2. Uniform heating

The Mobile trolley furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

3. Efficient combustion

The Mobile trolley furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

4. Improve product quality

Because the Mobile trolley furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

5. Reduce operating costs

The efficient combustion and waste heat recovery system of the Mobile trolley furnace can significantly reduce energy consumption, thus reducing operating costs.

Mobile trolley furnace

6、Mobile trolley furnace video

One-combustion energy saving provides customers with on-site high-definition video, fully demonstrates the advantages of on-site productt operation, and helps customers to deeply understand the Mobile trolley furnace production process and production site, and gain favorable comments and recognition from customers.。

Mobile trolley furnace

As you can see from the live video.，One-combustion energy saving Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.。

Mobile trolley furnaceThe overall structural design is relatively simple and compact.，it mainly includes ventilation system, furnace chamber, convection chamber, recovery of waste heat and combustor，It can be used for Improve production efficiency, Metal melting and casting, Energy conservation and environmental protection, Metal forging heating, Metal heat treatment, Metal melting and casting and so on。