Introduction to Gas trolley furnace, introduction to Forging furnace advantages and characteristics

Gas trolley furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，is developed and improved by One-combustion energy saving。

1、Brief introduction of Gas trolley furnace

Gas trolley furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，Simple structure and advanced technology.，structure mainly includes: ventilation system, ventilation system, furnace chamber, convection chamber, combustor and so on。

Gas trolley furnace

2、Gas trolley furnace structure composition

The Gas trolley furnace has the following structure

1. Radiation chamber

The heat load of the main place for Gas trolley furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

3. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

4. furnace chamber

A space for holding metallic materials for heating.

5. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

Gas trolley furnace

3、Introduction of Gas trolley furnace characteristics

Gas trolley furnace has the following characteristics

1. Stable and reliable

The Gas trolley furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

2. energy saving and environmental protection

Natural gas is a kind of clean energy, which produces less waste gas and waste smoke after combustion and has little environmental pollution. At the same time, through wall regenerative combustion technology, flue gas waste heat recovery system and other technical means, the Gas trolley furnace further improves energy utilization efficiency and reduces energy consumption and emissions.

3. Stable and reliable

The Gas trolley furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

4. Easy to control

By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

5. energy saving and environmental protection

As a clean energy source, gas produces less waste gas and waste smoke after combustion, which is beneficial to environmental protection. At the same time, some Gas trolley furnaces are also equipped with waste heat recovery system, which further improves the energy utilization efficiency.

Gas trolley furnace

4、Gas trolley furnace explanation video

On-site aerial photography of Gas trolley furnace。

Gas trolley furnace

As you can see from the live video.，One-combustion energy saving the main structure includes ventilation system, recovery of waste heat, Radiation chamber, convection chamber, ventilation system and so on。

5、Gas trolley furnace application

The purpose of Gas trolley furnace is introduced as follows:

1. Metal heat treatment

In addition to forging heating, Gas trolley furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

2. Metal tempering

By properly heating and cooling the metal material, the Gas trolley furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

3. Metal forging heating

The Gas trolley furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

4. Metal heat treatment

In addition to forging heating, Gas trolley furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

5. Metal melting and casting

Although it is mainly used for forging heating, some types of Gas trolley furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

Gas trolley furnace

6、Gas trolley furnace application

Gas trolley furnaces have the following purposes.

1. Metal tempering

By properly heating and cooling the metal material, the Gas trolley furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

2. Energy conservation and environmental protection

The Gas trolley furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

3. Improve production efficiency

The Gas trolley furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

4. Metal forging heating

The Gas trolley furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

5. Metal heat treatment

In addition to forging heating, Gas trolley furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

Gas trolley furnace

Gas trolley furnaceit has the characteristics of Easy to control, Easy to maintain, energy-efficient, Strong adaptability and energy saving and environmental protection，multifunctional, with functions such as anneal, normalizing, quench, heat treatment and Forging heating。