Introduction to Forging, quenching and heating furnace, introduction to forging furnace function advantages and characteristics

Forging, quenching and heating furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，can be customized according to user's needs.。

1、Brief introduction of Forging, quenching and heating furnace

Forging, quenching and heating furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，is a popular Forging, quenching and heating furnace，the product looks atmospheric.，multifunctional, with functions such as Casting heating, temper, hardening and tempering, normalizing and anneal，is a kind of Forging, quenching and heating furnace manufactured by One-combustion energy saving。

Forging, quenching and heating furnace

2、Forging, quenching and heating furnace advantage

Forging, quenching and heating furnaces have the following advantages.

1. Wide application range

The Forging, quenching and heating furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

2. Rapid temperature rise

The Forging, quenching and heating furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

3. Extend the service life of equipment

The Forging, quenching and heating furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

4. Multiple fuel options

Although the Forging, quenching and heating furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

5. Intelligent control

The Forging, quenching and heating furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

Forging, quenching and heating furnace

3、Structural advantages of Forging, quenching and heating furnace

The Forging, quenching and heating furnace has the following structure

1. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

2. Radiation chamber

The heat load of the main place for Forging, quenching and heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

3. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

4. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

5. furnace chamber

A space for holding metallic materials for heating.

Forging, quenching and heating furnace

4、Structural characteristics of Forging, quenching and heating furnace

The Forging, quenching and heating furnace has the following structure

1. Radiation chamber

The heat load of the main place for Forging, quenching and heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

3. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

4. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

5. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

Forging, quenching and heating furnace

5、Forging, quenching and heating furnace characteristics

The Forging, quenching and heating furnace features are as follows:

1. Efficient heating

The Forging, quenching and heating furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

2. Easy to control

By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

3. Stable and reliable

The Forging, quenching and heating furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

4. Strong adaptability

The Forging, quenching and heating furnace is suitable for forging and heating of various metal materials and has a wide range of applications.

5. energy saving and environmental protection

As a clean energy source, natural gas produces less pollutants after combustion, which is beneficial to environmental protection. At the same time, the application of waste heat recovery system further improves the energy utilization efficiency.

Forging, quenching and heating furnace

6、Brief introduction of Forging, quenching and heating furnace

Forging, quenching and heating furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，the advantage is Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.。

Forging, quenching and heating furnace

Forging, quenching and heating furnacefeatures include Strong adaptability, energy saving and environmental protection, Easy to maintain, energy-efficient and energy-efficient，in the course of work,The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.。