What is a Regenerative burner stepper heating furnace? Introduction to the advantages and characteristics of the heating furnace

Regenerative burner stepper heating furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，is a Regenerative burner stepper heating furnace，it has the functions of anneal, quench, Casting heating, temper and Forging heating。The following is to introduce the Regenerative burner stepper heating furnace:

1、Brief introduction of Regenerative burner stepper heating furnace

Regenerative burner stepper heating furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.。

Regenerative burner stepper heating furnace

2、Regenerative burner stepper heating furnace advantage

The advantages of Regenerative burner stepper heating furnace are as follows:

1. Reduce operating costs

The efficient combustion and waste heat recovery system of the Regenerative burner stepper heating furnace can significantly reduce energy consumption, thus reducing operating costs.

2. Improve product quality

Because the Regenerative burner stepper heating furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

3. Multiple fuel options

Although the Regenerative burner stepper heating furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

4. Intelligent control

The Regenerative burner stepper heating furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

5. Rapid temperature rise

The Regenerative burner stepper heating furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

Regenerative burner stepper heating furnace

3、Regenerative burner stepper heating furnace real shot picture

The Regenerative burner stepper heating furnace has a beautiful appearance and atmosphere for our customers' reference.。

Regenerative burner stepper heating furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

4、Structural advantages of Regenerative burner stepper heating furnace

The Regenerative burner stepper heating furnace structure is introduced as follows:

1. furnace chamber

A space for holding metallic materials for heating.

2. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

3. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

4. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

5. furnace chamber

A space for holding metallic materials for heating.

Regenerative burner stepper heating furnace

5、Regenerative burner stepper heating furnace performance advantage

The advantages of Regenerative burner stepper heating furnace are as follows:

1. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

2. Wide application range

The Regenerative burner stepper heating furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

3. Efficient combustion

The Regenerative burner stepper heating furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

4. Uniform heating

The Regenerative burner stepper heating furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

5. easy to operate

The operation interface of the Regenerative burner stepper heating furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

Regenerative burner stepper heating furnace

6、Regenerative burner stepper heating furnace use

The purpose of Regenerative burner stepper heating furnace is introduced as follows:

1. Energy conservation and environmental protection

The Regenerative burner stepper heating furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

2. Metal tempering

By properly heating and cooling the metal material, the Regenerative burner stepper heating furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

3. Energy conservation and environmental protection

The Regenerative burner stepper heating furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

4. Metal forging heating

The Regenerative burner stepper heating furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

5. Improve production efficiency

The Regenerative burner stepper heating furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

Regenerative burner stepper heating furnace

Regenerative burner stepper heating furnaceit is widely used in war industry, light industry, petroleum, material, heat treatment and other industries，Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.，Mainly used forEnergy conservation and environmental protection,Metal heat treatment,Metal tempering,Improve production efficiency andMetal melting and casting。