Introduction to Chain type heat treatment furnace, Forging furnace advantages, characteristics and principles
Chain type heat treatment furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.,Widely used inEnergy conservation and environmental protection,Metal forging heating,Metal melting and casting,Metal tempering,Metal melting and casting and so on,widely used inheat treatment,machinery,chemical industry,building materials,automobile and other industries,is a Chain type heat treatment furnace,the product looks atmospheric.。The following is to introduce the Chain type heat treatment furnace:
1、Brief introduction of Chain type heat treatment furnace
Chain type heat treatment furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.,the principle is simple.Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.,Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.,it has the characteristics of energy-efficient, Easy to control, Easy to maintain, energy-efficient and Stable and reliable,has been favored by more and more customers.。
Chain type heat treatment furnace
2、Physical picture of Chain type heat treatment furnace
Chain type heat treatment furnace HD real shot, a variety of specifications and models display, for our customers to choose at will.。
Chain type heat treatment furnace
Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。
3、Chain type heat treatment furnace structure composition
The Chain type heat treatment furnace has the following structure
- combustor
- Waste heat recovery system
- convection chamber
- Radiation chamber
- ventilation system
The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.
Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.
The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.
The heat load of the main place for Chain type heat treatment furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.
Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.
Chain type heat treatment furnace
4、Chain type heat treatment furnace principle
Chain type heat treatment furnaceat the start of the operation,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.,usually used in electron, surface treatment, pharmacy, aerospace, Household necessities and other fields,low in price,be of high quality。
Chain type heat treatment furnace
5、Introduction of Chain type heat treatment furnace characteristics
Chain type heat treatment furnace has the following characteristics
- Easy to maintain
- Stable and reliable
- energy saving and environmental protection
- Easy to control
- Strong adaptability
The structural design of the Chain type heat treatment furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.
The Chain type heat treatment furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.
Natural gas is a kind of clean energy, which produces less waste gas and waste smoke after combustion and has little environmental pollution. At the same time, through wall regenerative combustion technology, flue gas waste heat recovery system and other technical means, the Chain type heat treatment furnace further improves energy utilization efficiency and reduces energy consumption and emissions.
The combustion system and ventilation system of the Chain type heat treatment furnace can be adjusted as required to accurately control the temperature and atmosphere in the furnace and meet the heating requirements of different metal materials.
The Chain type heat treatment furnace can be used for forging and heating of bar, round steel, square steel, steel plate and other metal materials, and has a wide range of applications.
Chain type heat treatment furnace
6、Chain type heat treatment furnace advantage
The advantages of Chain type heat treatment furnace are as follows:
- Rapid temperature rise
- easy to operate
- clean energy
- Intelligent control
- Uniform heating
The Chain type heat treatment furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.
The operation interface of the Chain type heat treatment furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.
Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.
The Chain type heat treatment furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.
The Chain type heat treatment furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.
Chain type heat treatment furnace
Chain type heat treatment furnacemultifunctional, with functions such as temper, quench, Forging heating, normalizing and Casting heating,It has the functions of Metal forging heating, Improve production efficiency, Metal heat treatment, Energy conservation and environmental protection and Metal heat treatment,energy saving and environmental protection,Strong adaptability,Easy to control,Strong adaptability,energy-efficient。
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