Introduction to Roller bottom quenching furnace, introduction to forging furnace function advantages and characteristics

Roller bottom quenching furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，it is widely used in aerospace, chemical industry, light industry, machinery, Household necessities and other industries，is a common Roller bottom quenching furnace。The following is to introduce the Roller bottom quenching furnace:

1、Brief introduction of Roller bottom quenching furnace

Roller bottom quenching furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.。

Roller bottom quenching furnace

2、Introduction of Roller bottom quenching furnace characteristics

Roller bottom quenching furnace has the following characteristics

1. Easy to maintain

The structural design of the Roller bottom quenching furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

2. Stable and reliable

The Roller bottom quenching furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

3. Easy to control

By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

4. energy saving and environmental protection

Natural gas is a kind of clean energy, which produces less waste gas and waste smoke after combustion and has little environmental pollution. At the same time, through wall regenerative combustion technology, flue gas waste heat recovery system and other technical means, the Roller bottom quenching furnace further improves energy utilization efficiency and reduces energy consumption and emissions.

5. Strong adaptability

The Roller bottom quenching furnace is suitable for forging and heating of various metal materials and has a wide range of applications.

Roller bottom quenching furnace

3、Introduction of advantages of Roller bottom quenching furnace

The advantages of Roller bottom quenching furnace are as follows:

1. Rapid temperature rise

The Roller bottom quenching furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

2. Reduce operating costs

The efficient combustion and waste heat recovery system of the Roller bottom quenching furnace can significantly reduce energy consumption, thus reducing operating costs.

3. Wide application range

The Roller bottom quenching furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

4. Rapid temperature rise

The Roller bottom quenching furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

5. Multiple fuel options

Although the Roller bottom quenching furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

Roller bottom quenching furnace

4、Roller bottom quenching furnace structure composition

The Roller bottom quenching furnace has the following structure

1. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

2. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

3. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

4. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

5. Radiation chamber

The heat load of the main place for Roller bottom quenching furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

Roller bottom quenching furnace

5、Roller bottom quenching furnace application

Roller bottom quenching furnaces have the following purposes.

1. Improve production efficiency

The Roller bottom quenching furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

2. Improve production efficiency

The Roller bottom quenching furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

3. Metal heat treatment

In addition to forging heating, Roller bottom quenching furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

4. Metal tempering

By properly heating and cooling the metal material, the Roller bottom quenching furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

5. Energy conservation and environmental protection

The Roller bottom quenching furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

Roller bottom quenching furnace

6、How much is the Roller bottom quenching furnace?

The Roller bottom quenching furnace price is introduced as follows:

1. market

The degree of market competition is also an important factor affecting the price change of products. In order to improve the purchasing power of customers, manufacturers will take preferential measures and appropriately reduce prices.

2. product function

The more functions a product has, the higher its manufacturing cost, so that the product can be used by customers as much as possible, which can create more useful value for customers, so the price will be higher.

3. After-sales service level

There is a close relationship between service and price. High-quality service can not only avoid all worries in the process of product use, but also improve the overall strength and comprehensive credibility of manufacturers. In order to improve the service quality, One-combustion energy saving Roller bottom quenching furnace manufacturers provide comprehensive services for customers and products before, during and after sale, and at the same time make the price as favorable as possible to new and old customers, so that the Roller bottom quenching furnace price can meet the purchasing needs of customers.

4. Quality advantages and disadvantages

Quality is the key factor to determine the price. A high-quality product requires a lot of manpower, material resources and raw materials, so the manufacturing cost of the product is high. Therefore, the price of high-quality products is high. On the contrary, the price of Roller bottom quenching furnace is low.

5. region

There are differences in consumption levels in different regions, which directly affect the production and manufacturing costs of products. Generally speaking, the higher the consumption level, the higher the cost of producing products, and the higher the product cost, the higher the price naturally.

Roller bottom quenching furnace

Roller bottom quenching furnacethe product looks beautiful.，it has been widely used in automobile, pharmacy, electron, material, Machinery manufacturing and other industries，Widely used inMetal forging heating,Metal melting and casting,Metal tempering,Improve production efficiency,Energy conservation and environmental protection and so on。