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Introduction to Energy saving and environmentally friendly roller bottom furnace, Forging furnace advantages, characteristics and principles

2025-5-27

Energy saving and environmentally friendly roller bottom furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.。

1、Brief introduction of Energy saving and environmentally friendly roller bottom furnace

Energy saving and environmentally friendly roller bottom furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.,is a popular Energy saving and environmentally friendly roller bottom furnace。

Energy saving and environmentally friendly roller bottom furnace

Energy saving and environmentally friendly roller bottom furnace

2、Energy saving and environmentally friendly roller bottom furnace use

The purpose of Energy saving and environmentally friendly roller bottom furnace is introduced as follows:

  1. Metal tempering
  2. By properly heating and cooling the metal material, the Energy saving and environmentally friendly roller bottom furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

  3. Metal heat treatment
  4. In addition to forging heating, Energy saving and environmentally friendly roller bottom furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

  5. Metal forging heating
  6. The Energy saving and environmentally friendly roller bottom furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

  7. Improve production efficiency
  8. The Energy saving and environmentally friendly roller bottom furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

  9. Metal melting and casting
  10. Although it is mainly used for forging heating, some types of Energy saving and environmentally friendly roller bottom furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

Energy saving and environmentally friendly roller bottom furnace

Energy saving and environmentally friendly roller bottom furnace

3、Introduction of advantages of Energy saving and environmentally friendly roller bottom furnace

The advantages of Energy saving and environmentally friendly roller bottom furnace are as follows:

  1. clean energy
  2. Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

  3. Reduce operating costs
  4. The efficient combustion and waste heat recovery system of the Energy saving and environmentally friendly roller bottom furnace can significantly reduce energy consumption, thus reducing operating costs.

  5. Improve product quality
  6. Because the Energy saving and environmentally friendly roller bottom furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

  7. Extend the service life of equipment
  8. The Energy saving and environmentally friendly roller bottom furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

  9. Efficient combustion
  10. The Energy saving and environmentally friendly roller bottom furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

Energy saving and environmentally friendly roller bottom furnace

Energy saving and environmentally friendly roller bottom furnace

4、Energy saving and environmentally friendly roller bottom furnace video detail

One-combustion energy saving provides customers with on-site high-definition video, fully demonstrates the advantages of on-site Energy saving and environmentally friendly roller bottom furnacet operation, and helps customers to deeply understand the Energy saving and environmentally friendly roller bottom furnace production process and production site, and gain favorable comments and recognition from customers.。

Energy saving and environmentally friendly roller bottom furnace

As you can see from the live video.,One-combustion energy saving Simple structure and advanced technology.,the main structure includes convection chamber, ventilation system, recovery of waste heat, combustor, furnace chamber and so on。

5、Working principle of Energy saving and environmentally friendly roller bottom furnace

Energy saving and environmentally friendly roller bottom furnacethe principle is simple.The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.,It is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.,It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.,is a common Energy saving and environmentally friendly roller bottom furnace,the product looks beautiful.。

Energy saving and environmentally friendly roller bottom furnace

Energy saving and environmentally friendly roller bottom furnace

6、Energy saving and environmentally friendly roller bottom furnace quotation

The Energy saving and environmentally friendly roller bottom furnace price is introduced as follows:

  1. market competition
  2. Generally, when the supply of Energy saving and environmentally friendly roller bottom furnace exceeds the demand in the market, the product price will naturally decrease, on the contrary, the product price will increase.

  3. product costs
  4. The production cost is mainly the purchase of raw materials. One-combustion energy saving attaches great importance to the purchase of raw materials to ensure the comprehensive quality of products. Only excellent raw materials can produce excellent products, and the input cost of raw materials has a direct relationship with the formulation of product prices. Under the premise of ensuring excellent product performance, One-combustion energy saving strives to reduce the input cost of products, and customers are very satisfied with this.

  5. Sales model
  6. One-combustion energy saving has long used the sales method of small profits but quick turnover to sell products, and the product price, market price and ex-factory price are the same. The purpose of this is to improve the sales volume of products and the visibility of enterprises.

  7. market quotation
  8. This factor is directly related to the economic dynamics. When the economic dynamics are unstable, the relationship between supply and demand will be unbalanced, which will lead to a very large fluctuation in the price of Energy saving and environmentally friendly roller bottom furnace. Therefore, we should also be aware of the relationship between this factor and the price during the price setting process.

  9. product function
  10. The more functions a product has, the higher its manufacturing cost, so that the product can be used by customers as much as possible, which can create more useful value for customers, so the price will be higher.

Energy saving and environmentally friendly roller bottom furnace

Energy saving and environmentally friendly roller bottom furnace

Energy saving and environmentally friendly roller bottom furnacethe advantage is The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.,is a popular Energy saving and environmentally friendly roller bottom furnace。