Introduction to Quenching well furnace, advantages, characteristics and principles of heating furnace

Quenching well furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，it has the characteristics of Easy to maintain, Stable and reliable, energy-efficient, energy saving and environmental protection and Strong adaptability，at work,The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.，customizable。

1、Brief introduction of Quenching well furnace

Quenching well furnaceIt is a forging heating device using gas as fuel.，The structure is novel, special, advanced, reasonable and scientific.，structure mainly includes: furnace chamber, Radiation chamber, convection chamber, Radiation chamber, furnace chamber and so on，is designed by One-combustion energy saving with advanced technology。

Quenching well furnace

2、Quenching well furnace video

On-site aerial photography of Quenching well furnace。

Quenching well furnace

As you can see from the live video.，One-combustion energy saving Easy to maintain,Easy to control,energy-efficient,Strong adaptability,energy saving and environmental protection。

3、Quenching well furnace use

The purpose of Quenching well furnace is introduced as follows:

1. Metal heat treatment

In addition to forging heating, Quenching well furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

2. Metal tempering

By properly heating and cooling the metal material, the Quenching well furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

3. Metal melting and casting

Although it is mainly used for forging heating, some types of Quenching well furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

4. Energy conservation and environmental protection

The Quenching well furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

5. Metal forging heating

The Quenching well furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

Quenching well furnace

4、Structural advantages of Quenching well furnace

The Quenching well furnace has the following structure

1. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

2. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

3. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

4. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

5. Radiation chamber

The heat load of the main place for Quenching well furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

Quenching well furnace

5、Quenching well furnace principle

Quenching well furnaceat the start of the operation,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.，it is mainly composed of combustor, recovery of waste heat, ventilation system, ventilation system and ventilation system，it is an ideal choice for customers to buy Quenching well furnace。

Quenching well furnace

6、How much is the Quenching well furnace?

The Quenching well furnace price is introduced as follows:

1. Company size

One-combustion energy saving is a self-produced and self-sold Quenching well furnace, and has rich experience in the production and manufacturing of Quenching well furnace. In the process of production and manufacturing, there is less waste of resources, and the corresponding product prices are also low.

2. deploy

If the comprehensive configuration of the product is higher, the selling price of the product will be higher, otherwise the price will be lower, so there is a close relationship between the configuration level and the price.

3. manufacturing cost

When the Quenching well furnace is produced, the materials selected by different manufacturers will be different. Some manufacturers use high-quality materials, and the price will be relatively high, while some manufacturers use ordinary materials, and the price will be lower.

4. Model size

With different specifications, the basic configuration of products will be different, and the price of products with high configuration will naturally be higher, otherwise the price will be lower, so there is a close relationship between specifications and prices.

5. technology

Different manufacturers have different advanced technologies, different production processes and different performances, and the price difference is naturally quite large.

Quenching well furnace

Quenching well furnacethe advantage is Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.，the product looks atmospheric.。