Introduction to Quenching well tube furnace and heating furnace structure principle

Quenching well tube furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，in the course of work,The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.，multifunctional, with functions such as heat treatment, hardening and tempering, Casting heating, quench and Forging heating，was developed and designed by One-combustion energy saving。

1、Brief introduction of Quenching well tube furnace

Quenching well tube furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，features include Stable and reliable, Easy to maintain, energy saving and environmental protection, energy-efficient and Strong adaptability，the advantage is The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.，Widely used inMetal melting and casting,Improve production efficiency,Energy conservation and environmental protection,Metal tempering,Metal melting and casting and so on，be loved by our customers.。

Quenching well tube furnace

2、Quenching well tube furnace application

Quenching well tube furnaces have the following purposes.

1. Energy conservation and environmental protection

The Quenching well tube furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

2. Metal forging heating

The Quenching well tube furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

3. Metal melting and casting

Although it is mainly used for forging heating, some types of Quenching well tube furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

4. Metal heat treatment

In addition to forging heating, Quenching well tube furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

5. Improve production efficiency

The Quenching well tube furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

Quenching well tube furnace

3、Video analysis of Quenching well tube furnace

The following is the live video of Quenching well tube furnace designed and produced by One-combustion energy saving for users, from which we can see the Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials. of One-combustion energy savingQuenching well tube furnace.。

Quenching well tube furnace

As you can see from the live video.，One-combustion energy saving it is widely used in aerospace, light industry, war industry, heat treatment, Household necessities and other industries。

4、Structural advantages of Quenching well tube furnace

The Quenching well tube furnace has the following structure

1. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

2. Radiation chamber

The heat load of the main place for Quenching well tube furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

3. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

4. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

5. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

Quenching well tube furnace

5、Quenching well tube furnace function

Quenching well tube furnacemultifunctional, with functions such as normalizing, anneal, temper, heat treatment and hardening and tempering。

Quenching well tube furnace

6、One-combustion energy saving's after-sales service

One-combustion energy saving has perfect and reasonable after-sales service, which can solve customers' problems in a short time and reduce customers' losses. One-combustion energy saving can provide strong protection for customers in the later stage.。

One-combustion energy saving

Quenching well tube furnaceit has the functions of Forging heating, quench, Casting heating, heat treatment and temper，usually used in material, building materials, metallurgy, pharmacy, machinery and other fields。