What is a Continuous forging furnace? Introduction to the advantages and characteristics of the heating furnace

Continuous forging furnaceIt is a forging heating device using gas as fuel.，Widely used inMetal heat treatment,Metal tempering,Metal forging heating,Metal heat treatment,Metal tempering and so on，is developed and improved by One-combustion energy saving。

1、Brief introduction of Continuous forging furnace

Continuous forging furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，the product looks beautiful.，features include Easy to control, Easy to maintain, energy-efficient, Stable and reliable and energy saving and environmental protection。

Continuous forging furnace

2、Continuous forging furnace principle

Continuous forging furnaceat the start of the operation,The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.。

Continuous forging furnace

3、Continuous forging furnace structure

The Continuous forging furnace structure is introduced as follows:

1. furnace chamber

A space for holding metallic materials for heating.

2. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

3. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

4. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

5. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

Continuous forging furnace

4、Continuous forging furnace function

Continuous forging furnacemultifunctional, with functions such as hardening and tempering, quench, Casting heating, hardening and tempering and Forging heating，the product looks atmospheric.，It is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.。

Continuous forging furnace

5、Continuous forging furnace characteristics

The Continuous forging furnace features are as follows:

1. Efficient heating

The Continuous forging furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

2. energy saving and environmental protection

As a clean energy source, natural gas produces less pollutants after combustion, which is beneficial to environmental protection. At the same time, the application of waste heat recovery system further improves the energy utilization efficiency.

3. Strong adaptability

The Continuous forging furnace is suitable for forging and heating of various metal materials and has a wide range of applications.

4. Stable and reliable

The Continuous forging furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

5. Easy to control

By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

Continuous forging furnace

6、One-combustion energy saving workshop real shot

On-site aerial photography of Continuous forging furnace。

Continuous forging furnace

As you can see from the live video.One-combustion energy saving is a popular Continuous forging furnace。

Continuous forging furnaceat runtime,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.，It can be used for Metal melting and casting, Energy conservation and environmental protection, Improve production efficiency, Metal forging heating, Metal tempering, Metal heat treatment and so on，Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.。