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Introduction to Intelligent temperature controlled resistance furnace and Trolley resistance heating furnace structure principle

2025-5-27

Intelligent temperature controlled resistance furnaceis an industrial equipment that uses electric current to generate heat through a resistor to heat materials.,The structural design is simple, novel and special.,it is mainly composed of furnace shell, thermal insulation (material), Temperature control system, heating element and furnace chamber,in the course of work,It is the thermal effect of current, that is, when current passes through a conductor with a certain resistance, electric energy will be converted into heat energy, which will make the resistor heat up and transfer heat to the materials in the furnace.。

1、Brief introduction of Intelligent temperature controlled resistance furnace

Intelligent temperature controlled resistance furnaceis an industrial furnace that uses electric current to generate heat through a resistor, and is mainly used for heating, heat treating or melting metals, nonmetals and other materials.,it has the functions of Forging heating, temper, normalizing, Casting heating and heat treatment,the advantage is Environmental protection, energy saving, no pollutants generated by fuel combustion, in line with environmental protection requirements; At the same time, due to high thermal efficiency, energy consumption is relatively low.、Wide application range, the Intelligent temperature controlled resistance furnace is suitable for heating workpieces of various shapes and sizes, and can meet the heating requirements of different industries and processes.、Easy to control, accurate temperature control, and easy to realize automatic control.、High thermal efficiency, higher than traditional heating equipment such as flame furnace.、The maintenance cost is low, the Intelligent temperature controlled resistance furnace structure is relatively simple, the maintenance is relatively convenient, and the failure rate is relatively low, which is helpful to reduce the maintenance cost.,is a Intelligent temperature controlled resistance furnace,was developed and designed by One-combustion energy saving。

Intelligent temperature controlled resistance furnace

Intelligent temperature controlled resistance furnace

2、Intelligent temperature controlled resistance furnace use

The purpose of Intelligent temperature controlled resistance furnace is introduced as follows:

  1. Metal heat treatment
  2. Such as quenching, normalizing, annealing, tempering, etc.

  3. New material development
  4. Used for synthesis and heat treatment of special materials and new materials.

  5. Ceramic and glass industries
  6. Used for baking and annealing of ceramics and glass.

  7. powder metallurgy
  8. Used for sintering and heat treatment of powder.

  9. Metal melting and casting
  10. Used for melting low melting point metals and alloys.

Intelligent temperature controlled resistance furnace

Intelligent temperature controlled resistance furnace

3、Intelligent temperature controlled resistance furnace function

Intelligent temperature controlled resistance furnacemultifunctional, with functions such as quench, quench, normalizing, heat treatment and temper,features include Environmental protection and energy saving, High thermal efficiency, energy-efficient, High flexibility and Fast heating speed,Structure consists of furnace shell, Temperature control system, furnace chamber, Temperature control system, furnace shell and so on,Intelligent temperature controlled resistance furnaceThe structure is novel, special, advanced, reasonable and scientific.,The temperature uniformity is good, and the temperature distribution in the Intelligent temperature controlled resistance furnace is relatively uniform, which is helpful to reduce the temperature gradient in the heating process of the workpiece and improve the heating quality.、The energy utilization rate is high, and the Intelligent temperature controlled resistance furnace has no heat loss caused by the exhaust gas of the fuel furnace in the working process, so the energy utilization rate is higher, which is helpful to save energy and reduce production costs.、The temperature control precision is high, and the Intelligent temperature controlled resistance furnace is equipped with advanced temperature control system, which can accurately control the temperature in the furnace and ensure the stability and reliability of the process.、Fast heating, the Intelligent temperature controlled resistance furnace can quickly raise the temperature to the set temperature, shorten the heating time and improve the production efficiency. In particular, the heating Intelligent temperature controlled resistance furnace is directly heated, and the current directly passes through the material, so the heating speed is faster.、Simple operation, relatively simple Intelligent temperature controlled resistance furnace operation, easy to realize automatic control, and helpful to improve production efficiency.,the product looks beautiful.。

Intelligent temperature controlled resistance furnace

Intelligent temperature controlled resistance furnace

4、Intelligent temperature controlled resistance furnace performance advantage

Intelligent temperature controlled resistance furnaces have the following advantages.

  1. Low maintenance cost
  2. The structure of the Intelligent temperature controlled resistance furnace is relatively simple, and it is convenient to maintain, and the failure rate is relatively low, which helps to reduce the maintenance cost.

  3. rapid heating
  4. The Intelligent temperature controlled resistance furnace can quickly raise the temperature to the set temperature, shorten the heating time and improve the production efficiency. In particular, direct heating, current directly through the material, heating faster.

  5. High temperature control accuracy
  6. The Intelligent temperature controlled resistance furnace is equipped with advanced temperature control system, which can accurately control the temperature in the furnace and ensure the stability and reliability of the process.

  7. Low maintenance cost
  8. The structure of the Intelligent temperature controlled resistance furnace is relatively simple, and it is convenient to maintain, and the failure rate is relatively low, which helps to reduce the maintenance cost.

  9. Environmental protection and energy saving
  10. No pollutants generated by fuel combustion, meeting the requirements of environmental protection; At the same time, due to high thermal efficiency, energy consumption is relatively low.

Intelligent temperature controlled resistance furnace

Intelligent temperature controlled resistance furnace

5、Intelligent temperature controlled resistance furnace structure

The Intelligent temperature controlled resistance furnace has the following structure

  1. eye split
  2. It is arranged on the furnace body and used to observe the heating situation in the furnace.

  3. fire door
  4. The furnace Intelligent temperature controlled resistance furnace is the passage for operators to enter and leave the furnace, and it also plays a certain sealing role. It can effectively prevent the heat in the furnace from leaking out and the cold air from outside from entering, and ensure the stability of the temperature in the furnace.

  5. furnace body
  6. The furnace body is usually made of high-temperature and corrosion-resistant materials, such as high-quality steel plates, refractory bricks and ceramic fibers. These materials can withstand thermal stress and mechanical stress at high temperature, ensuring the stability and durability of the furnace body.

  7. Temperature control system
  8. The temperature control system is used to accurately control the temperature in the furnace to meet different process requirements.

  9. furnace chamber
  10. Refractory materials are built in the furnace to withstand high temperature.

Intelligent temperature controlled resistance furnace

Intelligent temperature controlled resistance furnace

6、Structural advantages of Intelligent temperature controlled resistance furnace

The Intelligent temperature controlled resistance furnace has the following structure

  1. furnace shell
  2. The furnace shell is usually made of steel plate for protection.

  3. heating element
  4. The heating element is the core component of the Intelligent temperature controlled resistance furnace, which is responsible for converting electric energy into heat energy. Common heating elements include resistance wires, resistance bands and electric heating tubes. According to the temperature requirement and heating speed in the furnace, different types of heating elements can be selected.

  5. thermal insulation (material)
  6. Thermal insulation materials are used to reduce heat loss and keep the temperature in the furnace stable. Commonly used thermal insulation materials include ceramic fibers, refractory fibers, etc. These materials have the characteristics of [commodity characteristics].

  7. furnace body
  8. The furnace body is usually made of high-temperature and corrosion-resistant materials, such as high-quality steel plates, refractory bricks and ceramic fibers. These materials can withstand thermal stress and mechanical stress at high temperature, ensuring the stability and durability of the furnace body.

  9. eye split
  10. It is arranged on the furnace body and used to observe the heating situation in the furnace.

Intelligent temperature controlled resistance furnace

Intelligent temperature controlled resistance furnace

Intelligent temperature controlled resistance furnacethe main structure includes furnace shell, fire door, thermal insulation (material), fire door, heating element and so on,is an industrial equipment that uses electric current to generate heat through a resistor to heat materials.。