Introduction to Tube heating furnace, Forging furnace advantages, characteristics and principles

Tube heating furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，it can be used in chemical industry, Machinery manufacturing, metallurgy, heat treatment, pharmacy and other industries，is a Tube heating furnace。The following is to introduce the Tube heating furnace:

1、Brief introduction of Tube heating furnace

Tube heating furnaceIt is a forging heating device using gas as fuel.，the product looks beautiful.，is a common Tube heating furnace，features include energy-efficient, Strong adaptability, Easy to maintain, Easy to control and Stable and reliable，usually used in Household necessities, shipping, electron, building materials, machinery and other fields。

Tube heating furnace

2、Tube heating furnace principle

Tube heating furnacethe principle is simple.The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.，multifunctional, with functions such as Casting heating, hardening and tempering, Forging heating, temper and anneal，the advantage is The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.，is a popular Tube heating furnace，the product looks atmospheric.。

Tube heating furnace

3、Tube heating furnace characteristics

The Tube heating furnace features are as follows:

1. Efficient heating

The Tube heating furnace can heat the metal material to the required temperature in a short time and improve the production efficiency.

2. energy saving and environmental protection

As a clean energy source, gas produces less waste gas and waste smoke after combustion, which is beneficial to environmental protection. At the same time, some Tube heating furnaces are also equipped with waste heat recovery system, which further improves the energy utilization efficiency.

3. Strong adaptability

The Tube heating furnace can be used for forging and heating of bar, round steel, square steel, steel plate and other metal materials, and has a wide range of applications.

4. Stable and reliable

The Tube heating furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

5. Easy to control

The combustion system and ventilation system of the Tube heating furnace can be adjusted as required to accurately control the temperature and atmosphere in the furnace and meet the heating requirements of different metal materials.

Tube heating furnace

4、Tube heating furnace structure composition

The Tube heating furnace structure is introduced as follows:

1. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

2. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

3. furnace chamber

A space for holding metallic materials for heating.

4. Radiation chamber

The heat load of the main place for Tube heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

5. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

Tube heating furnace

5、Tube heating furnace use

The purpose of Tube heating furnace is introduced as follows:

1. Energy conservation and environmental protection

The Tube heating furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

2. Metal forging heating

The Tube heating furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

3. Improve production efficiency

The Tube heating furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

4. Metal tempering

By properly heating and cooling the metal material, the Tube heating furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

5. Metal melting and casting

Although it is mainly used for forging heating, some types of Tube heating furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

Tube heating furnace

6、Tube heating furnace price advantage

The Tube heating furnace price is introduced as follows:

1. Brand strength

At present, there are various brands of Tube heating furnace in Shandong(Province). The performance, quality and after-sales of products under different brands are different, and the prices of Tube heating furnace are different.

2. product quality

Usually, the price of good quality products will be higher, because the product has higher technical content and more costs in raw materials and labor, but the performance of such products is higher and the profits will be higher. On the contrary, the price of ordinary quality products will be relatively lower, but the benefits will be correspondingly poor.

3. raw material

The higher the cost of materials, the higher the price will be. In the process of purchasing products, users need to make a detailed understanding of the materials selected for products.

4. Reasonable cost

The manufacturing cost has a great influence on the price. There are many cost factors, including the purchase of raw materials and the quality of products. These factors are all cost inputs. One-combustion energy saving has made a strong balance between the cost input and the sales price, so that the quality of our products can be guaranteed and the comprehensive price of products can reach the degree of customer satisfaction.

5. After-sales service level

Service factors always affect the sales price of products, and high-quality service will make customers have greater satisfaction and recognition. The service factors mainly include pre-sales service, in-sales service and after-sales service. For each stage of service, our company takes the price factor into account and makes a reasonable judgment between service and price, so that the Tube heating furnace price and service can meet the actual needs of customers.

Tube heating furnace

Tube heating furnaceMainly used forImprove production efficiency,Energy conservation and environmental protection,Metal heat treatment,Metal forging heating andImprove production efficiency，in the course of work,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.，the product looks atmospheric.。